Air Bag (Inflator) Module Disposal
Air Bag (Inflator) Module DisposalWARNING: Failure to follow proper air bag (inflator) module disposal procedures can result in air bag deployment which may cause personal injury. Do not dispose of live (undeployed) air bag (inflator) modules. Because undeployed air bag (inflator) module must not be disposed of through normal refuse channels. Undeployed air bag (inflator) module contain substances that can cause severe illness or personal injury if sealed container is damaged during disposal.
Air bag (inflator) module can be deployed inside or outside of vehicle. Deployment method used depends upon final disposition of vehicle. Review the following instructions in order to determine which will work best in a given situation.
Deployment Outside of Vehicle: When you intend to return the vehicle to service, deploy the air bag (inflator) module(s) outside of the vehicle.
Deployment Inside of Vehicle: When the vehicle will be destroyed, or salvaged for component parts, deploy the air bag module(s) installed on vehicle.
WARNING: The following precautions must be observed for this work. Failure to observe any of them may result in personal injury.
- Procedure should be followed strictly as described here.
- Be sure to read Precautions on Service and Diagnosis of Air Bag System:H25 Engine Model beforehand.
- To avoid accidental deployment, this work should be performed by no more than one person.
- Since smoke is produced when air bag (inflator) module is deployed, select well-ventilated area.
- Air bag (inflator) module will immediately deploy when 12 volts vehicle battery is connected to it. Wear safety glasses throughout this entire deployment and disposal procedure.
- Wear suitable ear protection when deploying air bag (inflator) module. Also, advise those who are in area close to deployment site to wear suitable ear protection.
- Do not deploy two or more air bag system components (air bag (inflator) modules) at the same time.
- Never connect deployment harness to any 12 volts vehicle battery before connecting deployment harness to air bag (inflator) module. Deployment harness shall remain shorted and not be connected to 12 volts vehicle battery till you are ready to deploy air bag (inflator) module.
Deployment Outside of Vehicle
When you intend to return the vehicle to service, deploy the air bag (inflator) module(s) outside of the vehicle.
1. Turn ignition switch to LOCK position and remove key.
2. Wear safety glasses during this deployment procedure.
3. Check that there is no open, short or damage in special tools (deployment harness (A) and adapter cable (B)). If any faulty is found, do not use it and be sure to use new special tool.
Special Tool
(A): 09932-75031
(B): 09932-78332
NOTE: If connector of adapter cable (B) is damaged, replace it to spare connector (special tool (C)).
Special Tool
(C): 09932-75410
4. Short two deployment harness leads (1) together by fully seating one banana plug into the other.
WARNING: Deployment harness (A) shall remain shorted and not be connected to 12 volts vehicle battery till you are ready to deploy air bag module or activate seat belt pretensioner.
5. Remove air bag (inflator) module(s) or seat belt pretensioner(s) from vehicle referring to Driver Air Bag (Inflator) Module Removal and Installation:H25 Engine Model or Passenger Air Bag (Inflator) Module Removal and Installation:H25 Engine Model.
WARNING:
- For handling and storage of live air bag (inflator) module, select place where ambient temperature below 65 °C (150 °F), without high humidity and away from electric noise.
- Always carry live air bag (inflator) module with trim cover away from you.
- When storing live air bag (inflator) module or when leaving live air bag (inflator) module unattended on bench or other surface, always face trim cover up and away from surface. As the live passenger air bag (inflator) module must be placed with its bag (trim cover) facing up, place it on the workbench with a slit (1). This is necessary so that free space is provided to allow air bag (inflator) module to expand in the unlikely event of accidental deployment.
Failure to follow procedures may result in personal injury.
6. Set air bag (inflator) module as follows.
a. For driver air bag (inflator) module
i. Clear space (3) on ground about 185 cm (6 ft) in diameter where driver air bag (inflator) module (1) is set for deployment. Paved, outdoor location where there is no activity is preferred. If outdoor location is not available, use space on shop floor where there is no activity and sufficient ventilation is provided. Ensure no loose or flammable object exists within deployment area.
ii. Place driver air bag (inflator) module (1) with its vinyl trim cover facing up (2) on ground in step i).
b. For passenger air bag (inflator) module
i. Clear space (3) on ground about 185 cm (6 ft) in diameter where passenger air bag (inflator) module (1) is set for deployment. Paved, outdoor location where there is no activity is preferred. If outdoor location is not available, use space on shop floor where there is no activity and sufficient ventilation is provided. Ensure no loose or flammable object exists within deployment area.
ii. Place deployment fixture (A) on ground in step i).
Special Tool
(A): 09932-75041
iii. Fill plastic reservoir in deployment fixture (A) with water or sand. This is necessary to provide sufficient stabilization of fixture during deployment.
iv. Attach passenger air bag (inflator) module (1) in deployment fixture (A) securely using M8 bolt (2).
CAUTION: Be sure to use M8 size and 7T strength bolt for fixing passenger air bag (inflator) module (1) to deployment fixture (A).
7. Stretch deployment harness (A) from air bag (inflator) module to its full length 10 m (33 ft).
Special Tool
(A): 09932-75031
8. Place 12 volts vehicle battery (1) near the shorted end of deployment harness (A).
9. Check that area around air bag (inflator) module is clear of all people and loose or flammable objects.
10. Connect adapter cable (B) as follows.
Special Tool
(B): 09932-78332
a. For driver air bag (inflator) module
Check that driver air bag (inflator) module is placed with its vinyl trim cover facing and connect adapter cable (B) to driver air bag (inflator) module.
b. For passenger air bag (inflator) module
Check that passenger air bag (inflator) module is firmly and properly secured on deployment fixture (special tool), and connect adapter cable (B) to passenger air bag (inflator) module.
11. Connect adapter cable (B) to deployment harness (A) connector and lock connectors with lock lever.
12. Notify all people in immediate area that you intend to deploy air bag (inflator) module.
NOTE:
- When air bag (inflator) module deploys, rapid gas expansion will create substantial report. Wear suitable ear protection. Notify all people in immediate area that you intend to deploy air bag (inflator) module and suitable ear protection should be worn.
- When driver air bag (inflator) module deploys, driver air bag (inflator) module may jump about 30 cm (1 ft) vertically. This is normal reaction to force of rapid gas expansion inside of drive air bag (inflator) module.
- After air bag (inflator) module has been deployed, surface of air bag (inflator) may contain powdery residue. This powder consists primarily of cornstarch (used to lubricate bag (inflator) as it inflates) and byproducts of chemical reaction.
WARNING:
- Do not place deployed air bag (inflator) module near any flammable objects.
- Do not apply water, oil, etc. to deployed air bag (inflator) module.
- Wait for about 30 minutes before touching any metal surface of air bag (inflater) module. Disregarding these precautions may cause fire or personal injury. Failure to follow procedures may result in fire or personal injury.
13. Separate two banana plugs (1) on deployment harness.
14. Connect deployment harness to 12 volts vehicle battery (2). This will immediately deploy or activate air bag (inflator) module.
15. Disconnect deployment harness from 12 volts vehicle battery (2) and short two deployment harness leads together by fully seating one banana plug into the other.
16. In the unlikely event that air bag (inflator) module did not deploy after following these procedures, proceed immediately with Step 22) through 25). If air bag (inflator) module did deploy or activate, proceed with Steps 18) through 21).
17. Put on pair of shop gloves to protect your hands from possible irritation and heat when handling deployed air bag (inflator) module.
18. Disconnect adapter cable (special tool) from air bag (inflator) module as soon as possible. This will prevent adapter cable (special tool) from damage due to possible contact with hot air bag (inflator) module.
19. Check adapter cable as follows.
a. For driver air bag (inflator) module Be sure to check driver air bag (inflator) module adapter cable (special tool) for damage after driver air bag (inflator) module is deployed. Replace it with spare connector (special tool) or new adapter cable, if necessary.
b. For passenger air bag (inflator) module Be sure to check passenger air bag (inflator) module adapter cable (special tool) for damage after deployment and replace it with new adapter cable (special tool), if it is damaged.
20. Dispose of deployed air bag (inflator) module (1) through normal refuse channels after it has cooled for at least 30 minutes and tightly seal air bag (inflator) module (1) in strong vinyl bag. Refer to Deployed Air Bag (Inflator) Module Disposal:H25 Engine Model for details.
21. Wash your hands with mild soap and water afterward.
NOTE: Remaining steps are to be followed in the unlikely event that air bag (inflator) module did not deploy.
22. Ensure that deployment harness has been disconnected from 12 volts vehicle battery and that its two banana plugs have been shorted together by fully seating one banana plug into the other.
23. Disconnect deployment harness and adapter cable from air bag (inflator) module.
24. Temporarily store undeployed air bag (inflator) module referring to Precautions on Service and Diagnosis of Air Bag System:H25 Engine Model for details.
25. Contact your local distributor for further assistance.
Deployment Inside of Vehicle
When the vehicle will be destroyed, or salvaged for component parts, deploy the air bag modules installed on vehicle.
1. Turn ignition switch to LOCK position, remove key and put on safety glasses.
2. Remove all loose objects from front seats and instrument panel.
3. Disconnect air bag (inflator) module connector as follows.
a. For driver air bag (inflator) module
Disconnect contact coil connector (1) located near base of steering column.
b. For passenger air bag (inflator) module
Remove glove box from instrument panel and disconnect passenger air bag (inflator) module connector (2).
4. Confirm that each air bag (inflator) module is securely mounted.
5. Check that there is no open, short or damage in special tools (deployment harness (A) and adapter cable (B)). If any faulty condition is found, do not use it and be sure to use new special tool. And connect adapter cable (B) to deployment harness (A) and lock connectors with lock lever.
Special Tool
(A): 09932-75031
(B): 09932-78332
6. Short two deployment harness leads together by fully seating one banana plug into the other.
WARNING: Deployment harness (A) shall remain shorted and not be connected to 12 volts vehicle battery until you are ready to deploy air bag (inflator) module.
7. Connect adapter cable (B) in series with deployment harness (A) to air bag (inflator) module as follows.
a. For air bag (inflator) module
Connect adapter cable (B) in series with deployment harness (A) and push adapter cable (B) connector to air bag (inflator) module connector (driver or passenger) till click can be heard.
8. Route deployment harness (1) out of vehicle.
9. Check that inside of vehicle and area surrounding vehicle are clear of all people and loose or flammable objects.
10. Stretch deployment harness (1) to its full length 10 m (33 ft).
11. Place 12 volts vehicle battery (2) near shorted end of deployment harness (1).
12. Completely cover windshield area and front door window openings with drop cloth, a blanket or any similar item. This reduces possibility of injury due to possible fragmentation of vehicle's glass or interior.
13. Notify all people in immediate area that you intend to deploy air bag (inflator) module.
NOTE:
- When air bag (inflator) module deploys, rapid gas expansion will create substantial report. Wear suitable ear protection. Notify all people in immediate area that you intend to deploy air bag (inflator) module and suitable ear protection should be worn.
- After air bag (inflator) module has been deployed, surface of air bag may contain powdery residue. This powder consists primarily of cornstarch (used to lubricate air bag (inflator) module as it inflates) and by-products of chemical reaction.
WARNING:
- Do not place deployed air bag (inflator) module near any flammable objects.
- Do not apply water, oil, etc. to deployed air bag (inflator) module.
- Wait for about 30 minutes before touching any metal surface of air bag (inflater) module. Disregarding these precautions may cause fire or personal injury. Failure to follow procedures may result in fire or personal injury.
14. Separate two banana plugs (1) on deployment harness (2).
15. Connect deployment harness (2) to 12 volts vehicle battery (3). This will immediately deploy air bag (inflator) module.
16. Disconnect deployment harness (2) from 12 volts vehicle battery (3) and short two deployment harness leads together by fully seating one banana plug into the other.
17. Repeat Steps 3) through 16) to deploy air bag (inflator) modules which has not been deployed, if any.
18. In the unlikely event that air bag (inflator) module after following these procedures, proceed immediately with Step 24) through 26). If air bag (inflator) module did deploy, proceed with Steps 19) through 23).
19. Carefully remove drop cloth from vehicle and clean off any fragments or discard it entirely.
20. Put on pair of shop gloves to protect your hands from possible irritation and heat when handling deployed air bag (inflator) module.
21. Disconnect adapter cable (special tool) from air bag (inflator) module as soon as possible. This will prevent adapter cable (special tool) from damage due to possible contact with hot air bag (inflator) module.
22. Check adapter cable connector as follows.
Adapter cable connector (special tool) is designed to be reused. However it should be inspected for damage after deployment and replaced if necessary.
23. With air bag (inflator) modules deployed, vehicle may be scrapped in the same manner as non-air bag system vehicle.
NOTE: Remaining steps are to be followed in the unlikely event that air bag (inflator) module did not deploy.
24. Remove undeployed air bag (inflator) module(s) from vehicle. For driver air bag (inflator) module, refer to Driver Air Bag (Inflator) Module Removal and Installation:H25 Engine Model. For passenger air bag (inflator) module, refer to Passenger Air Bag (Inflator) Module Removal and Installation:H25 Engine Model.
25. Temporarily store undeployed air bag (inflator) module referring to Precautions on Service and Diagnosis of Air Bag System:H25 Engine Model for details.
26. Contact your local distributor for further assistance.