Brake Pedal Assy: Service and Repair

Brake Pedal Assembly Replacement (With RPO HP5)

Removal Procedure

1. Remove the driver knee bolster reinforcement. Refer to Driver Knee Bolster Reinforcement Replacement (Service and Repair).
2. Remove the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement (Service and Repair).
3. Remove the stop lamp switch. Refer to Stop Lamp Switch Replacement (Service and Repair).




4. Remove the brake booster pushrod retainer nut (1).
5. Disconnect the brake booster pushrod from the brake pedal pivot pin.




6. Remove the brake pedal bracket bolt (1).
7. Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement (Service and Repair).




8. Remove the brake pedal bracket nuts (1) and the brake pedal assembly.

Installation Procedure




1. Install the brake pedal assembly to the dash panel reinforcement plate.

Caution: Refer to Fastener Caution (Fastener Caution).

2. Install the brake pedal bracket nuts (1) and tighten to 25 Nm (18 lb ft).




3. Install the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement (Service and Repair).
4. Install the brake pedal bracket bolt (1) and tighten to 25 Nm (18 lb ft).




5. Connect the brake booster pushrod from the brake pedal pivot pin.
6. Install the brake booster pushrod retainer nut (1) and tighten to 10 Nm (89 lb in).
7. Install the stop lamp switch. Refer to Stop Lamp Switch Replacement (Service and Repair).
8. Install the accelerator pedal position sensor. Refer to Accelerator Pedal Position Sensor Replacement (Service and Repair).
9. Install the driver knee bolster reinforcement. Refer to Driver Knee Bolster Reinforcement Replacement (Service and Repair).