Mode Door Replacement - Secondary

MODE DOOR REPLACEMENT - SECONDARY

REMOVAL PROCEDURE




1. Remove the heater core cover.
2. Remove the mode actuator bolts/screws (1).
3. Remove the mode actuator (2).
4. Remove the mode actuator lever cover bolts/screws (3).
5. Remove the mode actuator lever cover (4).
6. Remove the mode actuator cam (5).
7. Remove the mode actuator lever (6).
8. Remove the secondary mode door (7).

INSTALLATION PROCEDURE




1. Install the secondary mode door (7).




2. Install the mode actuator levers (4, 6). The pin on lever (4) should be seen through the opening in lever (6).
3. Install the mode actuator cam (1). The pin on lever (6) should be seen through this opening (5) in the cam.




4. Install the mode actuator lever cover (4).
5. Install the mode actuator lever cover bolts/screws (3).

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the bolts/screws to 1.2 N.m (11 lb in).

6. Install the mode actuator (2).
7. Install the mode actuator bolts/screws (1).

Tighten the bolts/screws to 1.2 N.m (11 lb in).

8. Install the heater core cover.
9. Re-calibrate the actuators. Refer to Re-Calibrating Actuators. Programming and Relearning