Clutch Pedal Assembly: Service and Repair

WM 300519 Removing and installing the clutch pedal

Tools






Preliminary work

Information

For better accessibility, remove the lower cover on the driver's side under the steering column.

1. Move the driver's seat back. Pull the steering wheel all the way out and put it in the highest position (better access to pedals).
2. Remove and install cover under dashboard. -> 702219 Removing and installing cover under dashboard 702219 Removing and Installing Cover Under Dashboard
3. Remove and install trim panel under dashboard. -> 701919 Removing and installing trim panel under dashboard 701919 Removing and installing trim under dashboard

Removing

Removing clutch pedal





Overview of pedals





1. Remove the -clutch power spring from clutch pedal (arrows)-. Compress the clutch power spring (depress pedal lightly). As it becomes free, secure the hole in the bolt of the clutch power spring with a cotter pin or similar.





Mount for clutch power spring

2. Depress the pedal and pivot the clutch power spring from front to rear through 180° (against direction of travel) -arrow- and unclip from the bearings. -Item 15-





Pivoting out clutch power spring

3. Remove -lock on bolt of clutch power spring (arrow)-. If necessary, carefully drive the bolt out with a hammer and drift and take out the clutch power spring. -Item 11-





Left lock of clutch power spring

4. Remove lock on pin (clutch pedal shaft) -arrow-. -Item 20-





Right lock on pin, clutch pedal

5. The left lock remains on the pin (clutch pedal shaft). -arrow- Push the pin all the way to the left. If necessary, release and lay aside the wiring harness. -Item 18, 19-





Left lock on pin, clutch pedal

6. Detach pushrod of master cylinder from pedal. To do this, insert the pliers T10206 into cut-outs on clutch pedal. Remove clutch pedal. -Item 12-





Disengaging clutch pedal

23

Installing clutch pedal





Overview of pedals





Installation is in reverse order.
1. When the clutch pedal locks into place, the lugs on the right and left must click in audibly. To do this, push the clutch pedal firmly in the direction of travel on the mounting. -Position 10- Now turn the pedal to the right and left (2 x click). => Locking the clutch pedal into place





Locking the clutch pedal into place

2. Insert the pin (clutch pedal shaft) -item 19- from the left. Make sure that the lock is inserted in the correct position in order to prevent twisting the shaft in the mounting saddle/clutch pedal. -arrow-





Pin for left lock, clutch pedal

3. Mount the lock of the pin from the clutch pedal -item 20- on the right (the brake pedal is removed in the picture here for the sake of clarity).





4. The lock must be able to be inserted in the right groove. => Locks for clutch pedal pins





Locks for clutch pedal pins

5. Insert clutch power spring. => Clutch power spring Insert the bolt in the correct position so that the hexagon cannot twist. The lock must be inserted into the groove from the bolt.





Clutch power spring

6. Press the clutch pedal and the swivel the clutch power spring 180° to the front and insert in the bearing. -arrows- Remove cotter pin.





Clutch power spring mount

Subsequent work

1. -> 701919 Removing and reinstalling trim panel under dashboard 701919 Removing and installing trim under dashboard
2. -> 702219 Removing and reinstalling cover under dashboard 702219 Removing and Installing Cover Under Dashboard diagnostic socket, clip in the connector.