802355 Eliminating symptoms in body interior - Replacing heat exchanger

WM 802355 Eliminating symptoms in body interior - Replacing heat exchanger

General information

Symptoms

Unpleasant air odour in passenger compartment.

Causes and remedial action

Brief unpleasant odour in the air (1 to 2 sec.) during longer idle periods, caused by heat exchanger.

In the event of a complaint, an odour test must be conducted to remedy the situation on vehicles manufactured in the specified period of introduction. Replace the heat exchanger depending on the intensity of the odour.

Dates of Introduction





Tools and materials

Heat exchanger

Replacing heat exchanger

Test preparations
1. Warm up engine for 20 min., coolant temperature at least 90°C (196°F).





Test preparation 1

2. After warming up engine:





Test preparation 2

2.1. Set air distribution to passenger blower.
2.2. Set low blower level.
2.3. Set temperature to max. cold.
3. Park vehicle, switch off the engine for 15 min.
Close windows, hood.
Remove ignition key and close doors.





Test preparation 3

Test procedure
4. Restart the engine.





Test procedure

4.1. Assess air flow with regard to odour, while gradually increasing the temperature.
Evaluation of odour test
1 to 2 = vehicle not usable
3 = odour no longer acceptable
4 = extremely disagreeable odour
5 = unpleasant odour
6 = odour just about acceptable
7 = slight odour
8 = very slight odour
9 = odour hardly noticeable
10 = no odour in air

Action based on score:
5. With score 1 to 6.
5.1. Remove heat exchanger. -> 80231900 Removing and installing heat exchanger - section on "Removing" 80231900 Removing and installing heat exchanger
5.2. Clean air-conditioning housing in area of inner heat exchanger.





Action based on score

5.3. Install new heat exchanger. -> 80231900 Removing and installing heat exchanger - section on "Installing" 80231900 Removing and installing heat exchanger
6. With score 7 to 10.
6.1. No action.

Working times

80234900: Reworking heat exchanger; Labor time 20 TU

80231900: Removing and installing heat exchanger; Labor time 120 TU