Input Shaft: Service and Repair
Disassembly/AssemblyInput Shaft:
Legend 1:
Legend 2:
Legend 3:
- Refer to images for instructions and legends.
Disassembly
- Mount retaining plate 9177 in a vice, fit input shaft and undo collar nut with Special Tool 9105.
- Use a suitable tool (e.g. Kukko 17 - 1) to press all parts off the input shaft over the 2nd gear wheel.
1 = Selector sleeve
2 = Driver dog
3 = Guide sleeve
4 = Punch mark
5 = Assembly position
Assembly
- Observe assembly position of selector sleeve. When assembling, the punch mark must be centered in relation to the driver dogs.
Assembly dimension (new) = 0.9 mm min.
Wear limit = 0.6 to 0.7 mm
- To inspect the synchronizing rings, press rings onto the gear wheel cones and use a feeler gauge to measure gap "A".
1 = Selector rod 3rd/4th
2 = Lock
3 = Selector rod 5th/R
4 = Lock
5 = Lock
6 = Selector rod 1/2
- Observe assembly position of locks.