Curiosii for ever!: Car repair manuals for everyone.

Disassembling



Note: When replacing tapered roller bearings, check installed position of pinion shaft (actual location) before removing the gear carrier.

Exploded View:





Description:





Description:





Disassembling





1. Press off inner race of tapered roller bearing with 1st gear. Use Special Tool VW 457.





2. Press off sliding sleeve and synchronizer with 2nd gear. Use Special Tool VW 457.





3. Press off 3rd gear.





4. Press off 4th gear with a separator, e.g. Kukko 15-17 Gr.1.





5. Press off inner race for tapered roller bearing with a separator, e.g. Kukko 15 - 17 Gr. 1.