Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Valve Clearance Adjustment
2. Camshaft Position Actuator Locking Pin Adjustment
3. Draining Fluids and Oil Filter Removal
4. Engine Flywheel Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal
7. Intake Manifold Removal
8. Crankshaft Pulley Removal
9. Cylinder Head Cover Removal
10. Water Pump Removal
11. Timing Chain Tensioner Removal
12. Timing Chain Housing Removal
13. Timing Chain and Sprocket Removal
14. Intake Camshaft Removal
15. Exhaust Camshaft Removal
16. Cylinder Head Removal
17. Oil Filter Adapter Removal
18. Oil Pan Removal
19. Oil Pump Removal
20. Piston, Connecting Rod, and Bearing Removal
21. Crankshaft Rear Oil Seal Removal
22. Crankshaft and Bearing Removal
23. Engine Block Cleaning and Inspection
24. Crankshaft Pulley Cleaning and Inspection
25. Engine Flywheel Cleaning and Inspection
26. Cylinder Boring and Honing
27. Crankshaft and Bearing Cleaning and Inspection
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Cleaning and Inspection
30. Piston and Connecting Rod Assemble
31. Camshafts Cleaning and Inspection
32. Timing Chain and Sprocket Cleaning and Inspection
33. Cylinder Head Disassemble
34. Cylinder Head Cleaning and Inspection
35. Valve Guide Reaming, and Valve and Seat Grinding
36. Cylinder Head Assemble
37. Oil Pump Disassemble
38. Oil Pump Cleaning and Inspection
39. Oil Pump Assemble
40. Intake Manifold Cleaning and Inspection
41. Exhaust Manifold Cleaning and Inspection
42. Oil Pan Cleaning and Inspection
43. Thread Repair
44. Service Prior to Assembly
45. Crankshaft and Bearing Installation
46. Crankshaft Rear Oil Seal Installation
47. Piston, Connecting Rod, and Bearing Installation
48. Oil Pump Installation
49. Cylinder Head Installation
50. Intake Camshaft Installation
51. Exhaust Camshaft Installation
52. Timing Chain and Sprocket Installation
53. Timing Chain Housing Installation
54. Timing Chain Tensioner Installation
55. Water Pump Installation
56. Crankshaft Front Oil Seal Installation
57. Cylinder Head Cover Installation
58. Oil Pan Installation
59. Oil Filter Adapter Installation
60. Intake Manifold Installation
61. Crankshaft Pulley Installation
62. Exhaust Manifold Installation
63. Oil Level Indicator and Tube Installation
64. Engine Flywheel Installation