Fuel Filler Hose: Service and Repair

FILLER TUBE REPLACEMENT

REMOVAL PROCEDURE

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

IMPORTANT: Always maintain cleanliness when servicing fuel system components.




1. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
2. Remove the fuel filler cap.
3. Remove the fuel filler pipe screws from the fuel filler pocket.




4. Raise and support the vehicle. Refer to Vehicle Lifting.
5. Loosen the fuel filler hose clamp (1) at the fuel filler pipe (2).




6. Remove the fuel filler pipe screw from the under body.
7. Remove the fuel filler pipe.

INSTALLATION PROCEDURE




1. Install the fuel filler pipe.

NOTE: Refer to Fastener Note in Service Precautions.




2. Install the fuel filler pipe screw to the under body.

Tighten
Tighten the screw to 13 N.m 115 lb in).

3. Install the filler hose (4) to the fuel fill pipe (2). Inspect and ensure the filler hose (4) is fully seated on the fuel tank port and the fuel filler pipe (2).
4. Ensure the clamp (1) is properly located on the tank port between the bead (5) and the pipe (3).

Tighten
Tighten the fuel tank filler hose clamp to 2.5 N.m (22 lb in).




5. Lower the vehicle.
6. Install the fuel filler pipe screws to the fuel filler pipe access panel.

Tighten
Tighten the screws to 2.5 N.m (22 lb in).

7. Add fuel and install the fuel fill cap.