Power Steering Pulley

Power Steering Pulley Replacement
^ Tools Required
- OTC 7185 Power Steering Pump Pulley Remover
- OTC 7005 Power Steering Pump Pulley Installer
- J 23444-A Extreme Pressure Lubricate 1/4 Ounce Tube

Removal Procedure





1. Remove the power steering pump. Refer to Power Steering Pump Replacement.
2. Apply J23444-A to the OTC 7185 ??? screw (1).
3. Position the forcing screw against the pulley shaft Align the rotation axis of the screw with the rotation axis of the pulley shaft
4. Position the OTC 7185 half jaws (2) on the pulley (4). Ensure the full diameter end of the half jaws are engaged with the pulley. Ensure the larger open end diameter, which has a chamfer and relief profile, engages with the pulley flange.
5. Slide the OTC 7185 retainer sleeve (3) over the half jaws and hand tighten the forcing screw.

Important: Do not use power tools in order to remove the pulley.

6. Use 90 Nm (66 ft. lbs.) of torque or less on the forcing screw in order to remove the pulley. If the pulley requires more torque, replace the pump and the pulley.

Installation Procedure





1. Apply J 23444-A to the OTC 7005 forcing screw and to the OTC 7005 drive nut (1).
2. Assemble the OTC 7005 thread insert and the drive nut into the forcing screw.

Important: Do not use a spanner in order to thread the forcing screw.

3. Thread the forcing screw assembly into the pump shaft (3) until the forcing screw assembly bottoms out against the shoulder.

Important: Do not allow the forcing screw to turn.

4. Use 90 Nm (66 ft. lbs.) of torque or less on the drive nut in order to install the pulley to the correct position on the shaft. If the pulley requires more torque, replace the pump and the pulley.
5. Remove the OTC 7005 from the pulley.
6. Install the pump. Refer to Power Steering Pump Replacement.