Oil Pan: Service and Repair
OIL PAN ASSEMBLYOil Pan:
TOOLS REQUIRED:
- J 28467-A Engine Support Fixture
- J 36462 Engine Support Adapter Leg
- J 39505 Torque Wrench Adapter
REMOVE OR DISCONNECT
1. Remove hood panel assembly.
2. Engine mount strut and air conditioning compressor and engine mount strut bracket assemblies.
3. Electric engine cooling fan assemblies.
4. Install J 28467-A and J 36462.
5. Raise and suitably support vehicle.
6. Front exhaust manifold pipe.
7. Intermediate steering shaft bolt/screw.
8. Drain engine oil.
9. [1][2]Oil level sensor.
10. Engine splash shield.
11. Suitably support drivetrain and front suspension frame assembly with floor stands.
12. Transaxle mount frame side nuts from drivetrain and suspension frame assembly. Service and Repair
13. Engine mount frame side nuts from drivetrain and front suspension frame assembly. Service and Repair
14. Rear drivetrain and front suspension frame bolts/screws.
15. Lower drivetrain and front suspension frame bolts/screws.
16. Engine mount assembly.
17. Flywheel inspection cover.
18. Starter motor assembly. Service and Repair
19. Transaxle mount assembly from oil pan assembly.
20. Side bolts/screws (11).
21. Retaining bolts/screws (12).
22. Oil pan assembly (10) and gasket.
CLEAN
- Oil pan and engine block gasket surface.
INSTALL OR CONNECT
SIR CAUTION: This vehicle has a Supplemental Inflatable Restraint (SIR) System. Refer to SIR Component Views in order to determine whether you are performing service on or near the SIR components or the SIR wiring. When you are performing service on or near the SIR components or the SIR wiring, refer to Repair Instructions in SIR. Failure to follow the CAUTIONS could cause air bag deployment, personal injury, or unnecessary SIR system repairs.
BATTERY DISCONNECT CAUTION: Before servicing any electrical component, the ignition key must be in the OFF or LOCK position and all electrical loads must be OFF unless instructed otherwise in these procedures. If a tool or equipment could easily come in contact with a live exposed electrical terminal, also disconnect the negative battery cable. Failure to follow these precautions may cause personal injury and/or damage to the vehicle or its components.
VEHICLE LIFTING CAUTION: To help avoid personal injury, when a vehicle is on a hoist, provide additional support for the vehicle at the opposite end from which you are removing components. The additional support will reduce the possibility of the vehicle falling off the hoist. When you are removing major components from the vehicle while the vehicle is on a hoist, chain the vehicle frame to the hoist pads at the same end from which you are removing the major components to prevent tip-off. If you fail to follow these precautionary measures, vehicle damage, serious personal injury, or death may result.
FASTENER NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
IMPORTANT: Apply a small amount of sealer, GM P/N 1234579 or equivalent, on either side of the rear main bearing cap, where the seal surface on the cap meets the cylinder block.
1. Gasket and oil pan assembly (10).
2. Retaining bolts/screws (12).
TIGHTEN
- Bolts/screws (12) to 25 Nm (18 lb. ft.).
3. Side bolts/screws (11) using J 39505.
TIGHTEN
- Bolts/screws (11) to 50 Nm (37 lb. ft.).
4. Transaxle mount assembly to oil pan assembly.
5. Starter motor assembly.
6. Flywheel inspection cover.
7. Engine mount assembly.
8. Raise drivetrain and front suspension frame assembly.
9. Rear drivetrain and front suspension frame bolts/screws.
10. Engine mount frame side nuts to drivetrain and front suspension frame assembly.
11. Transaxle mount frame side nuts to drivetrain and suspension frame assembly.
12. Remove floor stands from drivetrain and front suspension frame assembly.
13. Engine splash shield.
14. 0il level sensor.
15. Intermediate steering shaft bolt/screw.
16. Front exhaust manifold pipe.
17. Lower vehicle.
18. Remove J 28467-A and J 36462.
19. Electric engine cooling fan assemblies.
20. Engine mount strut and air conditioning compressor, bracket and engine mount strut bracket.
21. Hood panel assembly.
22. Add engine oil.