Front

Fig. 2 Removing caliper guide pins:

Fig. 3 Removing caliper:

Fig. 4 Removing outboard pad & lining assembly:

Fig. 5 Removing disc brake rotor from hub:

Fig. 6 Removing inboard pad & lining assemblies:

1982 - 84 OMNI & HORIZON & 1983 - 84 CHARGER & TURISMO

1. Raise and support front of vehicle, then remove wheel and tire assembly.
2. Remove caliper guide pins and anti-rattle spring.
3. Carefully slide caliper assembly away from disc. Support caliper assembly to prevent damage to brake hose.
4. Remove outboard shoe and lining assembly from adapter.
5. Remove rotor from drive axle flange and studs.
6. Remove inboard shoe and lining assembly from adapter.
7. Carefully push piston into caliper bore. Remove some brake fluid from reservoir to prevent overflowing when pushing piston into caliper bore.
8. Position inboard shoe and lining on adapter. Ensure metal portion of shoe is properly positioned in recess of adapter.
9. Install rotor over studs and drive flange.
10. While holding outboard shoe in position on adapter, carefully position adapter over disc brake rotor.
11. Carefully lower caliper over disc brake rotor and adapter.
12. Install guide pins through bushings, caliper and adapter.
13. Press in on guide pins and thread pin into adapter. Torque pins to 25 to 40 ft. lbs.
14. Install wheel and tire assembly, then lower vehicle.


ALL FRONT WHEEL DRIVE EXC. 1982 - 84 OMNI & HORIZON & 1983 - 84 CHARGER & TURISMO

1. Raise and support vehicle, then remove wheel and tire assemblies.
2. Remove hold-down spring from caliper assembly by pressing spring outward.
3. Loosen, but do not remove, caliper guide pins, then remove caliper from disc. Inboard shoe will remain inside caliper. Support caliper assembly to prevent damage to hydraulic brake hose. Remove caliper guide pins only if bushings or sleeves are to be replaced.
4. Remove inboard shoe from caliper and outboard shoe from adapter.
5. Push caliper piston into bore. Remove some brake fluid from master cylinder reservoir to prevent overflowing when piston is pushed into bore.
6. Install new inboard shoe into caliper with retainer positioned in piston bore.
7. Install outboard shoe onto adapter.
8. Position caliper over brake disc and adapter, then torque guide pins to 18---22 ft. lbs.
9. Install hold-down spring, then install tire and wheel assemblies and lower vehicle to ground.
10. Check master cylinder reservoir for proper level of brake fluid and add as necessary.