EGR Outlet Pipe

REMOVAL PROCEDURE




1. Remove the mounting nuts (2) from the fuel injector sight shield.
2. Lift the injector sight shield off the mounting studs by lifting at the front (4) of the cover.




3. Remove the mounting bolts (1) retaining the outlet pipe upper flange to the intake manifold.
4. Remove the lower flange mounting bolt (2) from the coolant crossover assembly.
5. Remove the EGR outlet pipe.

INSTALLATION PROCEDURE




1. Install the EGR outlet pipe (3) between the intake manifold and the coolant crossover assembly.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the lower flange mounting bolt (2) into the coolant crossover assembly.

Tighten
Tighten the bolt to 24 N.m (18 lb ft).

3. Install the upper flange mounting bolts (1) into the intake manifold.

Tighten
Tighten the bolts to 10 N.m (88 lb in)




4. keeping the injector sight shield as level as possible, place the rear (1) of the shield under the mounting bracket (6).
5. Align and press the injector sight shield (4) onto the mounting studs (5).
6. Install the mounting nuts (2) onto the mounting studs (5).

Tighten
Tighten the nuts to 3 N.m (27 lb in).