Output Shaft: Service and Repair

Removal Procedure

^ Tools Required
- J38868 Shaft Removal Tool
- J41227 Axle Shaft Sleeve Removal Tool
- J6125-1B Slide Hammer

1. Raise and support the vehicle. Refer to Vehicle Lifting.





2. Remove the drive axle assembly.
3. Remove the stub shaft from the transmission. Use the J38863 and the J6125-1B.





4. Remove the snap rings from the stub shaft. Discard the snap rings, these are not reusable.





5. Remove the sleeve from the stub shaft. Use the J41227.
6. Inspect the sleeve for excessive wear, scratches or nicks that may cause a leak or damage to the seal portion. Replace the sleeve if it appears to be damaged.

Installation Procedure

^ Tools Required
- J41228 Stub Shaft Sleeve Installer





1. Install a new sleeve on the stub shaft. Use the J41228. Install the J41228 so that the collar is in the snap ring groove.





2. Install the two new snap rings on the stub shaft.
3. Add Polyurea grease to the splines of the output shaft in order to prevent damage to the shaft splines during vehicle operation.





4. Install the stub shaft into the transmission assembly.
5. Install the drive axle assembly.
6. Lower the vehicle.
7. Inspect the shaft sleeve for leaks.
8. Check the oil level. Refer to Transmission Fluid Checking Procedure.