Fill Limiter Vent Valve Replacement

REMOVAL PROCEDURE

TOOLS REQUIRED
J 42872 Fill Limiter Vent Valve Tool

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.




1. Disconnect the negative battery cable.
2. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure.
3. Drain the fuel tank (1). Refer to Fuel Tank Draining Procedure.
4. Remove the fuel tank.
5. Remove the fuel vapor pipe quick connect from the fuel sender assembly.
6. Remove the fuel pipes from the fuel pipe clamp (3).
7. Turn the Fill Limiter Vent Valve (FLVV) assembly (2) clockwise using J 42872 Fill Limiter Vent Valve Tool.




8. Remove the Fill Limiter Vent Valve (FLVV) assembly from the fuel tank.

INSTALLATION PROCEDURE

TOOLS REQUIRED
J 42872 Fill Limiter Vent Valve Tool

IMPORTANT: The Fill Limiter Vent Valve (FLVV) O-ring must be replaced it the Fill Limiter Vent Valve (FLVV) assembly is to be reused.




1. Install the Fill Limiter Vent Valve (FLVV) assembly to the fuel tank.




2. Turn the Fill Limiter Vent Valve (FLVV) counter-clockwise using J 42872
Fill Limiter Vent Valve Tool.
3. Install the fuel pipes in the fuel pipe clamp (3).
4. Install the fuel vapor pipe quick connect to the fuel sender assembly.
5. Install the fuel tank.
6. Lower the vehicle.
7. Refill the tank.
8. Connect the negative battery cable.
9. Inspect for fuel leaks through the following steps:
9.1. Turn the ignition switch to the ON position for two seconds.
9.2. Turn the ignition switch to the OFF position for ten seconds.
9.3. Turn the ignition switch to the ON position.
9.4. Check for fuel leaks.