Exhaust Manifold Replacement (Right)

REMOVAL PROCEDURE

IMPORTANT: Inspect the EGR outlet pipe for leaks, whenever the pipe is removed from the right hand exhaust manifold. If a leak exists, replace the EGR adapter.

1. Disconnect the negative battery cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Disconnect the spark plug wires from the spark plugs.
3. Remove the transaxle oil level indicator. Remove the indicator tube assembly.
4. Remove the oxygen sensor electrical connector.
5. Remove the bolts attaching the right exhaust manifold to the crossover pipe.
6. Raise and support the vehicle.
7. Remove the front exhaust pipe to the exhaust manifold attaching nuts.
8. Remove the front exhaust pipe from the exhaust manifold.
9. Lower the vehicle.





10. Remove the engine lift bracket.
11. Remove the exhaust manifold studs.





12. Remove the exhaust manifold.

INSTALLATION PROCEDURE





1. Install the exhaust manifold to the cylinder head.
2. Install the exhaust manifold studs and bolts.
^ Tighten the studs and the bolts to 30 Nm (22 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.





3. Install the engine lift bracket.
4. Raise the vehicle. Suitably support the vehicle.
5. Install the front exhaust pipe to the exhaust manifold.
6. Lower the vehicle.
7. Install the bolts attaching the right exhaust manifold to the crossover pipe.
^ Tighten the bolts to 20 Nm (15 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.

8. Install the oxygen sensor electrical connector.
9. Install the transaxle oil level indicator and the indicator tube.
10. Install the throttle cable bracket.
11. Connect the spark plug wires to the spark plugs.
12. Connect the negative battery cable.