Brake Pedal Assy: Service and Repair

REMOVAL

WARNING: Do not deform the brake tube.

1. Remove the instrument lower cover on driver side.
2. Remove the stop lamp switch from the pedal assembly.
3. Remove snap pins and clevis pins from the clevis of brake booster.
4. Remove mounting nuts from the pedal assembly, then carefully remove the brake booster from the bulkhead so as not to deform the brake tube.
5. Remove the clevis of brake booster from the input rod.
6. Remove the steering column assembly from the steering member.
7. Pushing down the pedal assembly to the right, remove it from the vehicle while keeping the steering post bracket stay out.

INSPECTION AFTER REMOVAL
Check brake pedal for following items.
^ Brake pedal bend
^ Clevis pin deformation
^ Crack of any welded portion





^ Crack or deformation of clevis pin stopper

INSTALLATION
^ Install all parts in the reverse order of removal.
^ After installing the brake pedal assembly in the vehicle, be sure to adjust it.