Removal and Replacement

Part 1 Of 3:

Part 2 Of 3:

Part 3 Of 3:

ENGINE ASSEMBLY
REMOVAL AND INSTALLATION

CAUTION:
*: indicates parts which should be temporarily tightened, and then fully tightened with the engine weight applied on the vehicle body.

REMOVAL SERVICE POINTS
[[A]] FUEL HIGH-PRESSURE HOSE REMOVAL





1. Remove the fuel high-pressure hose stopper.





2. Remove the fuel high-pressure hose in the direction shown in the figure while the retainer is pulled up.

NOTE: If the retainer is released, install it after removing the fuel high-pressure hose.

[[B]] EXHAUST MANIFOLD (RH) REMOVAL
Do not remove the center exhaust pipe, and pull out the exhaust manifold (RH) between the crossmember and cylinder block.

[[C]] A/C COMPRESSOR ASSEMBLY REMOVAL
Remove the compressor from the compressor bracket with the hose still attached.

NOTE: Place the removed A/C compressor where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[D]] POWER STEERING OIL PUMP REMOVAL
Remove the power steering oil pump from the engine with the hose attached.

NOTE: Place the removed power steering oil pump in a place where it will not be a hindrance when removing and installing the engine assembly, and secure it with a cord or wire.

[[E]] RADIATOR ASSEMBLY REMOVAL





1. Assemble the front end structure bar removed temporarily and hang the condenser assembly with a cord.

[[F]] TRANSAXLE ASSEMBLY REMOVAL
Remove the transaxle assembly.

[[G]] ENGINE MOUNT REMOVAL
1. Support the engine with a garage jack.





2. [Engine hanger MB991895 is used] Remove special tool MB991895.





3. [Engine hanger MB991928 is used] Remove special tool MB991928.





4. Hold the engine assembly with a chain block, etc.
5. Place a garage jack against the engine oil pan with a piece of wood in between so that the weight of the engine and transaxle assembly is no longer being applied to the engine mount.
6. Loosen the engine mount mounting nuts and bolts, and remove the engine mount.

[[H]] ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring harness connectors and so on are disconnected from the engine, lift the chain block slowly to remove the engine assembly upward from the engine compartment.

INSTALLATION SERVICE POINTS
]]A[[ ENGINE ASSEMBLY INSTALLATION





Install the engine assembly, being careful not to pinch the cables, hoses or wiring harness connectors.

]]B[[ ENGINE MOUNT INSTALLATION
1. Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine mount while adjusting the position of the engine.
2. Support the engine assembly with a garage jack.
3. Remove the chain block.
4. [Engine hanger MB991895 is used]





1. Set special tool MB991895 to the front fender assembling bolts (A and B) and (C and D) as shown.





2. Set special tool MB991454 to hold the engine assembly.
5. [Engine hanger MB991928 is used]





1. Assemble special tool MB991928. (Set following parts to the base hanger.)
^ SLIDE BRACKET (HI)
^ FOOT (STANDARD) (MB991932)
^ JOINT (50) (MB991929)
^ JOINT (140) (MB991931)





2. Set special tool MB991928 to the front fender assembling bolts (A and B) and (C and D) as shown.





3. Set special tool MB991454 to hold the engine assembly.

NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).

]]C[[ FUEL HIGH-PRESSURE HOSE INSTALLATION








CAUTION: After connecting the fuel high-pressure hose, slightly pull it to ensure that it is installed securely. Also confirm that there is a play approximately 3 mm (0.12 in.). Then install the stopper securely.

Apply a small amount of engine oil to the fuel line pipe and then install the fuel high-pressure hose.