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Service Specifications

Rocker arms, rocker shafts, and camshaft Camshaft cam height Intake-primary Standard 38.78 mm
Limit 38.28 mm
Intake-secondary Standard 38.78 mm
Limit 38.28 mm
Exhaust Standard 39.10 mm
Limit 38.60 mm
Cylinder head and valves Cylinder head gasket surface flatness Standard Less than 0.05 mm
Limit 0.2 mm
Cylinder head gasket surface grinding limit
(including grinding of cylinder block gasket surface)
Limit 0.2 mm
Cylinder head overall height Standard 106.9 - 107.1 mm
Cylinder head bolt shank length Limit 103.2 mm
Valve margin Intake Standard 1.0 mm
Limit 0.5 mm
Exhaust Standard 1.5 mm
Limit 1.0 mm
Valve stem diameter Standard 6.6 mm
Valve stem-to-guide clearance Intake Standard 0.02 - 0.050 mm
Limit 0.10 mm
Exhaust Standard 0.050 - 0.085 mm
Limit 0.15 mm
Valve face angle Standard 45 deg - 45.5 deg
Valve stem projection Intake Standard 43.70 mm
Limit 44.20 mm
Exhaust Standard 43.30 mm
Limit 43.80 mm
Overall valve length Intake Standard 100.75 mm
Limit 100.25 mm
Exhaust Standard 101.05 mm
Limit 100.55 mm
Valve spring free height Intake Standard 46.1 mm
Limit 45.6 mm
Exhaust Standard 46.8 mm
Limit 46.3 mm
Valve spring load/installed height Intake Standard 226 N / 40.0 mm
Exhaust Standard 284 N / 39.6 mm
Valve spring squareness Standard 2 deg or less
Limit 4 deg
Valve seat contact width Standard 0.9 - 1.3 mm
Valve guide internal diameter Standard 6.6 mm
Valve guide projection Standard 17.0 mm
Oil pump and oil pan Oil pump tip clearance Standard 0.06 - 0.18 mm
Oil pump side clearance Standard 0.04 - 0.10 mm
Oil pump body clearance Standard 0.10 - 0.18 mm
Piston and connecting rods Piston outside diameter Standard 75.5 mm
Piston ring side clearance No.1 ring Standard 0.03 - 0.07 mm
Limit 0.1 mm
No.2 ring Standard 0.02 - 0.06 mm
Limit 0.1 mm
Piston ring end gap No.1 ring Standard 0.20 - 0.35 mm
Limit 0.8 mm
No.2 ring Standard 0.35 - 0.50 mm
Limit 0.8 mm
Oil ring Standard 0.20 - 0.50 mm
Limit 1.0 mm
Piston pin outside diameter Standard 18.0 mm
Piston pin press-in load
(at room temperature)
Standard 4900 - 14700 N
Crankshaft pin oil clearance Standard 0.01 - 0.04 mm
Limit 0.1 mm
Connecting rod big end side clearance Standard 0.10 - 0.25 mm
Limit 0.4 mm
Crankshaft and cylinder block Crankshaft end play Standard 0.05 - 0.18 mm
Limit 0.25 mm
Crankshaft journal diameter Standard 48.0 mm
Crankshaft pin diameter Standard 42.0 mm
Crankshaft journal oil clearance Standard 0.02 - 0.04 mm
Limit 0.1 mm
Cylinder block gasket surface flatness Standard 0.05 mm
Liit 0.1 mm
Cylinder block gasket surface grinding limit
(including grinding of cylinder head gasket surface)
Limit 0.2 mm
Cylinder block overall height Standard 256 mm
Cylinder bore cylindricity Standard 0.01 mm or less
Cylinder bore Standard 75.5 mm
Piston-to-cylinder clearance Standard 0.02 - 0.04 mm