Windshield: Service and Repair
REMOVAL AND INSTALLATION
REMOVAL SERVICE POINTS
ROOF DRIP MOLDING REMOVAL
Use the special tool to lever out the molding.
CAUTION: If the molding has become warped, it should not be reused.
WINDSHIELD REMOVAL
1. In order to protect the body (paint surface), apply cloth tape to all body areas around the installed windshield.
2. Using a sharp-point drill, make a hole in the windshield adhesive.
3. Pass the piano wire from the inside of the vehicle through the hole.
4. Pull the piano wire alternately from the inside and outside along the windshield to cut the adhesive.
CAUTION: Do not let the piano wire touch the edge of the windshield.
5. Make mating marks on the windshield and body.
6. Use the special tool to remove the windshield.
7. Use a knife to cut away the remaining adhesive so that the thickness is within 2 mm (0.08 in.) around the entire circumference of the body flange.
8. Finish the flange surfaces so that they are smooth.
CAUTION:
1. Be careful not to remove more adhesive than is necessary.
2. Be careful also not to damage the paintwork on the body surface with the knife. If the paintwork is damaged, repair the damaged area with repair paint or anti-rust agent.
9. When reusing the glass, remove the adhesive still adhering to the glass, and clean with 3M AAD Part No. 8906 or equivalent.
10. Clean the body side in the same way.
CAUTION: Let the cleaned places stand for 3 minutes or more, and carry out the next procedures after they have dried. Also, do not touch any surface that has been cleaned.
INSTALLATION SERVICE POINT
>A< CLIP/WINDOW DAM/WINDOW SPACER/WINDSHIELD UPPER MOLDING/WINDSHIELD INSTALLATION
1. When replacing the glass, temporarily set the glass against the body, and place a mating mark on the glass and body.
2. Use 3M AAD Part No.8906 or equivalent to degrease the inside and outside of the windshield and the body flanges.
3. Soak a sponge in the primer, and apply evenly to the glass and the body in the specified places.
4. Apply the primer, and then let it dry for 3 to 30 minutes.
CAUTION:
1. The primer strengthens the adhesive, so be sure to apply it evenly around the entire circumference. However, a too thick application will weaken the adhesive.
2. Do not touch the coated surface.
5. Attach the window dam in the specified positions so that there are no bends or lifts on the inside of the windshield.
6. Attach the window spacers so that the clearance at both left and right will be the same during installation.
7. Install the windshield upper molding.
8. Fill a sealant gun with adhesive. Then apply the adhesive evenly around the windshield within 30 minutes after applying the primer.
NOTE: Cut the lip of the sealant gun nozzle into a V shape to simplify adhesive application.
9. Place the clips onto the clip studs.
10. Align the mating marks on the glass and the body, and lightly press the windshield evenly so that it adheres completely.
11. Use a spatula or the like to remove any excessive adhesive. Clean the surface with 3M AAD Part No.8906 or equivalent. Install the roof drip molding before the adhesive hardens. Try not to move the vehicle until the adhesive sets.
12. Wait 30 minutes or more, and then test for water leakage.
CAUTION:
1. Do not move the vehicle unless absolutely necessary.
2. When testing for water leakage, do not pinch the end of the hose to spray the water.