Steps 1-50

REASSEMBLY

CAUTION:
1. Never reuse the gasket, O-ring, oil seal, etc. Always replace with a new one when reassembling.
2. Never use grease other than blue petrolatum jelly and white Vaseline.
3. Apply ATF to friction components, rotating parts, and sliding parts before installation. Immerse a new clutch disc or brake disc in ATF for at least two hours before assembling them.
4. Never apply sealant or adhesive to gaskets.
5. When replacing a bushing, replace the assembly which it belongs to.
6. Never use any cloth gloves or any rags during reassembly. Use nylon cloth or paper towels if you need to use something.
7. Change the oil in the cooler system.





28. Install the cap as shown in the figure.





29. Install the parking pawl, spacer, and spring. Then install the parking pawl shaft.











30. Install the parking roller support, and then the two parking roller support shafts.





31. Install the planetary carrier assembly.





32. Install the planetary reverse sun gear.





33. Install the wave spring.





34. Install the pressure plate, brake disc, and brake plate.





Number of brake discs and plates





35. Install the snap ring.





36. Install the reaction plate.





37. Install the snap ring.





38. Install the brake disc, brake plate, and pressure plate.





Number of brake discs and plates





39. Install the return spring and second brake piston.





40. Install the snap ring.





41. Install thrust bearing #5.

CAUTION: Be sure to install the thrust bearing in the correct direction.





42. Install the overdrive clutch hub and thrust bearing #6 to the reverse and overdrive clutch.

CAUTION: Be careful about the installation direction of the thrust bearing.





43. Install the reverse and overdrive clutch, and thrust bearing #7.

CAUTION: Be careful about the installation direction of the thrust bearing.





44. Install the three O-rings.





45. Install the input shaft bearing.
46. Install the four seal rings.
47. Install used thrust race #8, and then the rear cover.





48. Measure end play of the underdrive sun gear. Replace the thrust race installed in step (47) to adjust the play to the standard value.
Standard value: 0.25 to 0.45 mm (0.0098 to 0.0177 inch)

NOTE: Installing the underdrive clutch hub makes it easy to measure the end play of the underdrive sun gear.





49. Apply liquid gasket to the mating surface of the rear cover. Be sure to install the transaxle case within 15 minutes after applying liquid gasket.
Liquid gasket: MITSUBISHI genuine sealant Part No. MD974421 or equivalent

50. After installation, wait at least one hour. Never run the transaxle or let ATF touch the adhesion surface during that time.