Overhaul
DISASSEMBLY AND REASSEMBLY
MAGNETIC SWITCH REMOVAL
1. Disconnect the field coil wire from terminal M of the magnetic switch.
BRUSH HOLDER REMOVAL
1. Mark the position of the brush holder in relation to the yoke assembly.
2. Pry back the brush retaining lugs of the brushes which are connected to the yoke assembly and remove the brush plate.
1. Press the stop ring, by using an appropriate socket wrench
2. After removing the snap ring (by using snap-ring pliers), remove the stop ring and the overrunning clutch.
STARTER MOTOR PART CLEANING
1. Do not immerse parts in cleaning solvent. Immersing the yoke and field coil assembly and/or armature will damage insulation. Wipe these parts with a cloth only.
2. Do not immerse drive unit in cleaning solvent. Overrunning clutch is pre-lubricated at the factory and solvent will wash lubrication from clutch.
3. The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth.
Stop Ring/Snap Ring Installation:
REASSEMBLY SERVICE POINT
>A< STOP RING AND SNAP RING INSTALLATION
Using a suitable pulling tool, pull the overrunning clutch stop ring over the snap ring.
>B< GEAR SET HOUSING INSTALLATION
Ensure the flat of the gear set housing and the flat of the front housing are aligned together.