Liftgate Glass

REMOVAL AND INSTALLATION

REMOVAL SERVICE POINTS




[A] LIFTGATE MOULDING UPPER / LIFTGATE MOULDING LOWER REMOVAL
Using the special tool, pry up the clipped portions to remove the liftgate moulding upper and lower.

[B] LIFTGATE GLASS REMOVAL
Remove the same way as the windshield glass.

INSTALLATION SERVICE POINT




]A[ LIFTGATE GLASS INSTALLATION
1. Affix the window spacer to the specified area of the liftgate glass.
2. To replace the liftgate glass with a new one, fit the new liftgate glass to the body and put match marks to the body and the liftgate glass.
3. Apply a uniform coat of primer to the illustrated areas of the body and glass making sure it is applied without breaks or thin spots.

Adhesive:
3M SUPER FAST URETHAN PRIMER 8608 or equivalent

CAUTION:
1. The primer is used to strengthen bonding power. Make sure that it covers the surfaces completely. Note that the primer if applied to thick can cause loss of bonding power.
2. Never touch the primer coated surface.

4. Allow 3 to 30 minutes to dry the primer.
5. Within 30 minutes of primer application, apply the adhesive all around the liftgate glass uniformly.

Adhesive:
3M SUPER FAST URETHAN 8609 or equivalent

NOTE: Cutting the nozzle tip of the sealant gun to a V-shape will help application.




6. After application of the adhesive, line up the matchmarks on the glass and liftgate and force the glass lightly and evenly for complete fitting.
7. Remove adhesive from around and on the glass and body surfaces using a spatula and wipe the surfaces clean.
8. After the work (installation of the glass), allow to stand until the adhesive hardens.

CAUTION: If an infrared lamp or other means are used for quicker hardening, keep the surface temperature 60°C (140°F) or lower.

9. After about 30 minutes or more following bonding of the liftgate glass to the tail gate, check for water leaks.

CAUTION:
1. If the vehicle is to be moved, do so gently.
2. When the checking for water leaks, do not squeeze the hose end.