Overhaul

1. Screw
2. Magnetic switch
3. Spring
4. Solenoid barrel
5. End cover screws
6. End cover
7. C clip
8. Flat washer
9. Through bolts
10. Rear housing
11. Brush holder
12. Armature assembly
13. Yoke assembly
14. Rubber seal
15. Overrunning clutch, drive pinion assembly and gear set
16. Front housing
17. Stop ring
18. Snap ring

Disassembly
To disassemble follow the steps listed above and note the following :




Step 2 : Magnetic Switch Removal
1. Disconnect the field coil wire from terminal M of the magnetic switch.




Step 11 : Brush Holder Removal
1. Mark the position of the brush holder in relation to the yoke assembly.
2. Rise back the brush retaining lugs of the brushes which are connected to the yoke assembly and remove the brush plate.




Step 17/18 : Snap Ring and Stop Ring Removal
1. Press the stop ring, by using an appropriate socket wrench, to the snap ring side.





2. After removing the snap ring (by using snap-ring pliers), remove the stop ring and the overrunning clutch.


Starter Motor Part Cleaning
1. Do not immerse parts in cleaning solvent. Immersing the yoke and field coil assembly and/or armature will damage insulation. Wipe these parts with a cloth only.
2. Do not immerse drive unit in cleaning solvent. Overrunning clutch is pre-lubricated at the factory and solvent will wash lubrication from clutch.
3. The drive unit may be cleaned with a brush moistened with cleaning solvent and wiped dry with a cloth.


Reassembly
To reassemble follow the steps listed above and note the following :

Stop Ring/Snap Ring Installation:

Step 17/18 : Stop Ring and Snap Ring Installation
Using a suitable pulling tool, pull overrunning clutch stop ring over snap ring.




Step 16 : Gear Set Housing Installation
Ensure the flat of the gear set housing and the flat of the front housing are aligned together.