Installation

Fig. 5 Cylinder Head Replacement (Part 1 Of 2):

Fig. 5 Cylinder Head Replacement (Part 2 Of 2):

Reverse numbered sequence shown in Fig. 5 to install, noting following:
1. Clean cylinder gasket surface on both cylinder head and engine block.

Fig. 9 Cylinder Head Gasket Identification Mark:

2. Place cylinder head gasket on cylinder block with identification mark facing upward on intake side, Fig. 9.
3. Measure cylinder head bolts and ensure bolts are less than 3.795 inches long.

Fig. 10 Cylinder Head Bolt Washer Installation:

4. Apply a small amount of oil to cylinder head bolt threads and to bolt washer. Ensure cylinder head bolt is installed as shown in Fig. 10.

Fig. 11 Cylinder Head Bolt Tightening Sequence:

5. Tighten cylinder head bolts in numbered sequence shown in Fig. 11 in five steps as follows:
a. Torque bolts to 54 ft. lbs.
b. Completely loosen bolts.
c. Torque bolts to 15 ft. lbs.
d. Turn bolts 90° (1/4 turn).
e. Turn bolts an additional 90° (1/4 turn).

Fig. 12 Inlet Water Pipe Mounting Bolt Location:

Fig. 13 Thermostat Housing Sealant Location:

6. Loosen water inlet pipe bolt, apply sealant to thermostat case, Fig. 12 and 13.
7. Apply a small amount of water to O-ring of water inlet pipe and press thermostat case assembly onto water inlet pipe.
8. Install thermostat case assembly mounting bolt and tighten water inlet pipe bolt.
9. Install thermostat so jiggle valve is at top.