Alternator - Damaged Harness Replacement

86mitsubishi01

SUBJECT:

STARION ALTERNATOR "B" TERMINAL HARNESS
NO. STB-86-08-001

DATE February, 1986

MODEL 1983-85 Starion
PURPOSE

This bulletin describes a field replacement kit and procedure for replacing Starion alternator Battery terminal wiring harnesses that show signs of high resistance or temperature discoloration.

PARTS AVAILABLE

To reduce resistance at high electrical output, thus preventing heat buildup and harness deterioration due to excessive heat, a Wiring Harness Kit, Part No. MB530853, is available for installation. The kit contains one double-wire "B" Terminal harness with twin 5 sq. mm, conductors and a soldered alternator terminal, and five cable bands (plastic wire ties) to secure the harness properly.

HIGHER TIGHTENING TORQUE

A higher tightening torque - 26 in.lb. - is specified for the terminal nut.

FIGURE 1:

REPLACEMENT PROCEDURE

1. Remove the battery and battery tray.

2. Remove the cover from the relay box on the left fender shield behind the radiator yoke (Fig. 1)

FIGURE 2:

3. Replace the "B" terminal harness with the new harness from the kit as described in Steps 1-5 in Fig. 2 on Page 2 of this bulletin.
NOTE: Remember the torque: 26 inch-pounds.
4. Reinstall all parts previously removed.
CAUTION: Before starting the engine, check that the "B" terminal or any uninsulated part of the harness does not contact any part of the car!

WARRANTY INFORMATION

Labor Operation Code: 08 90 65 90

Time Allowance: 0.7 hr.