With Air Conditioning

DISASSEMBLY







1. Remove the actuator.
1 Disconnect the actuating rod.
2 Disconnect the vacuum lines.
3 Remove the nuts.







2. Remove the actuator.
1 Disconnect the actuating rod.
2 Disconnect the vacuum lines.
3 Remove the nuts.







3. Remove the recirculation/fresh air vacuum control actuator.
1 Disconnect the connecting rod.
2 Remove the nuts.
3 Disconnect the vacuum line.
4 Remove the actuator.
4. Remove the vacuum line harness.







5. Remove the blend door motor.
1 Remove the four screws.
2 Remove the motor.







6. Remove the screws from the heater/evaporator core housing (housing shown removed).







7. Remove the heater outlet floor duct from the heater/evaporator core housing.
1 Remove the screw.
2 Slide the air duct upwards.
3 Release the retaining tabs on each side and remove the heater outlet floor duct.







8. Remove the cover and heater core.







9. Separate the blower motor/evaporator housing.







10. Remove the evaporator core cover.
1 Remove the bolts.
2 Remove the rubber seal.
3 Remove the nut and the cover.
^ Unclip the vacuum hose.
^ Separate the housing halves.







11. Remove the evaporator.







12. Remove the air baffle.







13. Remove the upper part of the blower housing.
1 Remove the metal dips (if equipped).
2 Release the eight retaining tabs.







14. Remove the blower motor resistor.







15. Separate the lower blower housing halves.
^ Release the two retaining tabs.







16. Disassemble the blower upper housing.
1 Detach the seal.
2 Release the three retaining tabs.







17. Separate the housing.
1 Release the five retaining tabs.
2 Pull off the clip.







18. Disassemble the housing.
1 Remove the three air doors (two shown).
2 Pull out the air door control shafts.

ASSEMBLY







1. To assemble, reverse the disassembly procedure.

NOTE: Secure the housing halves with additional clips as the retaining tabs can be damaged when the housing halves are disconnected.