Repair and Diagnosis: Technical Service Bulletins
- How to Find Technical Service Bulletins by Category/Symptom
- Recalls
- Emissions
- Generals
- Campaign - Defective Blower Switch or Resistor
- Campaign - Blower Motor Switch Extended Coverage
- Campaign - Front Coil Springs Sagging/Broken
- Campaign - Under Hood Wire Harness
- Overview
- Dealer Letter
- Attachment I
- Attachment II
- Attachment III
- Overview and Service Procedure
- Fan Control Harness - Removal
- Fuel Charge Harness - Removal
- Engine Control Harness - Removal
- Power Distribution Harness Preliminary Component - Removal
- Cooling Module - Removal
- Power Distribution Harness - Removal
- Power Distribution Harness - Overlay Installation
- Power Distribution Harness - Installation
- Power Distribution Harness Preliminary Component- Installation
- Engine Control Harness - Installation
- Fuel Charge Harness - Installation
- Fan Control Harness - Installation
- Owner Letter
- Safety
- Recall 01I009000: Heater Blower Resistor Defect
- Recall 01V230000: Heater Blower Motor Resistor Defect
- Recall - Defective Heater Blower Resistor Connector
- Recall - Blower Resistor Inspection/Replacement
- Recall - Headlight Switch Connector
- Recall 99V103000: Headlamp Switch Open Circuit
- Recall - Pressure Control Reducing Valve Replacement
- Recall 00V075000: Pressure Conscious Reducing Valve
- Customer Interest
- Air Conditioning - Musty/Mildew Type Odors
- A/C System - Musty/Mildew Odors
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Front Brakes - Groaning Noise During City Driving
- Blower Motor - Chirping/Squeaking
- A/C - Air Blows Out Defroster Ducts Only
- Side Doors - Wind Noises
- A/T - CD4E Fluid Leak From Fill Tube/Seepage From Vent
- A/T - CD4E Harsh Shift/DTC 678 or P0741 Set
- PCM - MIL ON/DTC's Set/Stalls/Surge/Exhaust Odors
- CAT Monitor/O2 Sensor - MIL ON/Codes Stored In Memory
- Engine - Lean Driveability Symptoms
- Accessory Drive Belt - Slippage in Wet Weather
- No Start/Charging System Lamp ON/Battery Discharged
- Emissions - MIL ON/DTC P0420/P0430 Set
- Engine - Stall/Hooting or Moosing Noise
- Parking Brake - Sticking/Binding/Does Not Release
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Speaker Grille - Cracked
- Windshield - Water Leaks
- Window Belt Line Molding - Loose or Falls Off
- Exhaust System - Buzzing/Rattling Noise
- A/T - No Forward Gear Engagement
- A/T - CD4E Harsh and Delayed Upshifts/DTC's Stored
- Instrument Panel/Steering Column Gap Hider - Missing
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- Carpet - Fits Poorly/Loose
- License Plate Fasteners - Break During Removal
- Chemicals,Additives
- Labor/Parts Updates
- Seals, Gaskets
- Superceded Bulletins
- Leather Seat - Cleaning Procedure Tips
- Seat Leather - Cleaning Procedure
- Paint - Materials For Warranty And Post Warranty Repair
- Paint - Worldwide Recommended Materials
- Paint - Industrial Fallout/Iron Particle Removal
- Paint - Recommended Materials
- Paint - Refinish Paint Testing Program
- Interior Trim - Repairs To Vinyl Surfaces
- Side Doors - Wind noise Service Tip
- Side Doors - Wind Noise Service Tip
- Side Door - Wind Noise Service Tips
- Side Doors - Wind Noise
- Radio Speaker Grille - Replacement Tip
- A/C - Musty/Mildew Type Odors
- A/C - Identification Of Non Approved Refrigerants
- Air Conditioning - Musty Odors
- Blower Motor - Chirping/Squeaking At Low Speeds
- Electrical - Wiring Soldering/Crimping Tips
- Wire Splicing And Wire Harness- Terminal Repair Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Procedure
- Wire Harness - Terminal Repair And Wire Splice Kit
- Wire Harness - Terminal Repair Kit/Wire Splice Repair
- Parking Brake - Sticks/Binds/Does Not Release
- Parking Brake - Sticks and Binds
- Brakes - Roughness/Vibration
- Brake Rotor - Hub Mounted Machining Equipment
- Brakes - Rotor/Drum Sanding Elimination
- A/T - New Transmission Cooler Flusher/Service Tip
- Shift Interlock (BRAKE) - Inadvertent Disabling
- Brake Shift Interlock - Inadvertent Disabling
- A/T - CD4E Fluid Seeping at Vent
- PCM - Reprogramming Service Tip
- Fuel Economy - Customer Expectations Vs. Vehicle Usage
- Speaker - Whining/Buzzing Noise
- Speakers - Whining/Buzzing Noise
- EVAP System - MIL ON Multiple DTC's Set
- Evaporative Emission Canister - Components Availability
- EVAP System - MIL ON/DTC's P0442 and P0455 Set
- PCM - MIL ON/Engine Stalls/Sulfur Odor from Exhaust
- Emissions - MIL ON/EVAP System DTC's Set
- PCM - Out Of Vehicle Reprogramming
- PCM - Stall/Exhaust Sulfer Smell/MIL ON/DTC's Set
- Heater Core - Repeated Failure
- Engine - Cylinder Head Straightedge Flatness Check
- A/T - Fluid Application Charts
- Brakes - Vibration Prevention Service tip
- Engine - Oil Recommendations/Applications
- A/T - Transmission Fluid Usage Charts
- Automatic Transmission - Fluid Usage Charts
- A/C - Identification of Non-Approved Refrigerants
- A/C - Identifying Non-Approved Refrigerants
- All Technical Service Bulletins
- Air Conditioning - Musty/Mildew Type Odors
- A/C - Filtering Refrigerant After Compressor Replacement
- A/C System - Musty/Mildew Odors
- A/C System - Diagnosis and Service Tips
- Driveability - Vacuum Leak Detection
- Aluminum Engine - New Cleaners/Service Tips
- Electrical - New Terminal Grease Released For Service
- Fuel Pump - Whine Heard Through Radio Speakers
- Audio System - Whining/Buzzing Noise From Speakers
- Brake and Rotor - Service Tips
- Front Brakes - Groaning Noise During City Driving
- Blower Motor - Chirping/Squeaking
- Heater Core - On Car Pressure Test For Warranty Claim
- Campaign - Defective Blower Switch or Resistor
- Recall 01I009000: Heater Blower Resistor Defect
- Recall 01V230000: Heater Blower Motor Resistor Defect
- Recall - Defective Heater Blower Resistor Connector
- Recall - Blower Resistor Inspection/Replacement
- Engine - Aluminum Block/Head Machining
- Engine - Cylinder Head Straightedge Surface Check
- Engine Cooling Fan Module - Service Information
- Campaign - Blower Motor Switch Extended Coverage
- A/C - Air Blows Out Defroster Ducts Only
- Recall - Catalytic Converter Replacement
- Campaign - Front Coil Springs Sagging/Broken
- Wheels/Tires - Road Force Measurement Equipment
- Lug Nuts - Proper Installation/Torqueing Procedure
- Side Doors - Wind Noises
- A/T - CD4E Fluid Leak From Fill Tube/Seepage From Vent
- A/T - CD4E Harsh Shift/DTC 678 or P0741 Set
- A/T - CD4E Harsh Shift and/or Engagement Tip
- Torque Converter - Cleaning and Replacement Guidelines
- A/T - Cooler Flushing Service Tips
- A/T Torque Converter - Leak Test Procedure
- PCM - Reprogramming Tips
- PCM - MIL ON/DTC's Set/Stalls/Surge/Exhaust Odors
- PCM - Reprogramming Out of Vehicle
- Emissions/Engine Controls - Driveability Diagnosis
- CAT Monitor/O2 Sensor - MIL ON/Codes Stored In Memory
- EGR DPFE Sensor - Voltage Range Revision
- Mass Air Flow Sensor - Assembly Replacement
- Engine - Lean Driveability Symptoms
- Accessory Drive Belt - Slippage in Wet Weather
- No Start/Charging System Lamp ON/Battery Discharged
- Emissions - MIL ON/DTC P0420/P0430 Set
- Engine Controls - General PCM Programming Procedures
- Engine - Stall/Hooting or Moosing Noise
- Brakes - Elimination Of Sanding Rotors And Drums
- Hub-Mount Brake Rotor Machining Equipment
- Recall - Headlight Switch Connector
- Recall 99V103000: Headlamp Switch Open Circuit
- Engine Head Gasket - Approved Replacement Procedures
- Parking Brake - Sticking/Binding/Does Not Release
- Evaporative Emission Canister - Components Availabilit
- Emissions - MIL ON/DTC's Stored/Check Fuel Cap Lamp ON
- Campaign - Under Hood Wire Harness
- Overview
- Dealer Letter
- Attachment I
- Attachment II
- Attachment III
- Overview and Service Procedure
- Fan Control Harness - Removal
- Fuel Charge Harness - Removal
- Engine Control Harness - Removal
- Power Distribution Harness Preliminary Component - Removal
- Cooling Module - Removal
- Power Distribution Harness - Removal
- Power Distribution Harness - Overlay Installation
- Power Distribution Harness - Installation
- Power Distribution Harness Preliminary Component- Installation
- Engine Control Harness - Installation
- Fuel Charge Harness - Installation
- Fan Control Harness - Installation
- Owner Letter
- Speaker Grille - Cracked
- Audio System - Replacement Speaker Installation
- Interior Door Trim Panel - Replacement Tip
- Windshield/Interior Glass - Fog/Film
- Windshield - Water Leaks
- Window Belt Line Molding - Loose or Falls Off
- Rear View Mirror - Reattachment
- Paint - Procedure/Products For Plastic Service Parts
- Motor Oil - Viscosity Grade Recommendation
- Engine Oil - Oil Recommendations/Applications
- Engine Coolant - Propylene Glycol Recommendations
- Exhaust System - Buzzing/Rattling Noise
- A/T - No Forward Gear Engagement
- A/T - Cold Fluid Level Checking
- A/T - Transmission Flush and Fill Tool Available
- A/T - Mercon V ATF Usage
- A/T - CD4E Harsh and Delayed Upshifts/DTC's Stored
- Instrument Panel/Steering Column Gap Hider - Missing
- Engine - New Gasket Sealer
- Engine - Oil System Priming Procedures
- Wire Harness - Terminal Repair Kit
- Fuel Economy - Customer Expectation vs. Vehicle Usage
- Remote Keyless Entry - Diagnostic Service Tips
- Keyless Entry System - Service Tips
- Interior Trim - Vinyl Surface Repair Tips
- Paint - Codes and Colors/Cross Reference
- Paint - Surface Defect Removal Without Repainting
- Paint - Materials For After Warranty/Warranty Repairs
- Paint - Rough Texture
- A/T - Inadvertent Shift Interlock Disabling
- Carpet - Fits Poorly/Loose
- Electrical Diode - Identification and Replacement
- A/T - CD4E Revised Main Control Assembly
- A/T - CD4E New Design Parking Pawl Assembly
- A/C - R134a Tracer Dye and Three O Ring Spring Couplers
- A/C - Identification of Non Approved Refrigerants
- A/C O Ring - Availability and Applications
- A/C - New O Ring Applications
- Recall - Pressure Control Reducing Valve Replacement
- Recall 00V075000: Pressure Conscious Reducing Valve
- License Plate Fasteners - Break During Removal
- M/T - MTX 75 New Fluid/Service Tip
- Brakes - Vibration/Inspection Service Tips
- Fuel - Volatility Related Driveability Concerns
- A/C - Refrigerant Oil Refill Capacity
- Seat Leather - Cleaning Procedure Tips
- Engine - Mis-Marked Timing Marks On Camshaft
- Comprehensive Noise/Vibration/Harshness Procedure
- Overview
- Description and Operation
- Diagnosis and Testing
- Overview
- Diagnostic Process
- 1. Customer Interview
- 2. Pre-Drive Check
- 3. Preparing For the Road Test
- 4. Verify the Customer Concern
- 5. Road Test
- 6. Check OASIS/TSBs/Repair History
- 7. Diagnostic Procedure
- NVH Condition and Symptom Categories
- Symptom Charts
- Pinpoint Tests
- Overview
- Pinpoint Test A: Brake Vibration/Shudder Diagnosis
- Pinpoint Test B: Engine Ticking Noise Diagnosis
- Pinpoint Test C:Front ENG. ACC. Drive (Fead) Bearing Hoot Diag.
- Pinpoint Test D: Power Steering Moan Diagnosis
- Pinpoint Test E: Engine Driven Cooling Fan Moan Diagnosis
- Pinpoint Test F: Drumming Noise Diagnosis
- Pinpoint Test G: Engine Ticking, Knock/Continuous Rattle Diag.
- Pinpoint Test H: Front Suspension Noise Diagnosis
- Pinpoint Test I: Rear Suspension Noise Diagnosis
- Pinpoint Test J: Wheel and Tire Diagnosis
- Pinpoint Test K: High Speed Shake or Shimmy Diagnosis
- Pinpoint Test L: Clutch Vibration
- Pinpoint Test M: Transfer Case Vibration
- Component Tests
- Tire Wear Patterns & Frequency Calculations
- General Procedures