Powertrain Management: Technical Service Bulletins

• Recalls
  • Emissions
    • Recall - Emission System Update
      • Overview
      • Owner Notification M57 Serviced Vehicles
      • Attachment I
      • Attachment II
      • Attachment III
      • Attachment IV
      • Parts Ordering Information - Attachment V
        • Overview
        • Operation A - Attachment VI
        • Operation B - Attachment VI
        • Operation C - Attachment VI
        • Operation D - Attachment VI
        • Operation E - Attachment VI
        • Operation F - Attachment VI
        • Operation G - Attachment VI
        • Operation H - Attachment VI
        • Operation I - Attachment VI
        • Operation J - Attachment VI
        • Operation K - Attachment VI
      • Final Instructions For Verifying Actions - Attachment VI
      • Sample Letter Information - Attachment VII
    • Recall - Emission Control System Modification
  • Generals
    • Campaign - Throttle Position Sensor Replacement
• Customer Interest
  • Engine - Low Power/Bucks/Jerks During Deceleration
  • Engine - Rough Idling Condition
  • Fuel Gauge - Indicator Always Shows Full
  • Engine - Rough Idle or Stalling At Idle
  • Engine - Hesitation/Lack Of Power/Rough Idle
  • Engine - Hesitation/Backfire/Stalling
  • Engine - Rolling Idle/Surging Condition
  • Engine - No Start or Hard Start Condition
  • Exhaust - Sulfur/Rotten Egg Smell
  • Engine - Idle Roll/Surge Condition
  • Engine - Rough Idle/Hesitation/Backfire/Stalling
• By Symptom
  • Customer Interest
    • Engine - Low Power/Bucks/Jerks During Deceleration
    • Engine - Rough Idling Condition
    • Fuel Gauge - Indicator Always Shows Full
    • Engine - Rough Idle or Stalling At Idle
    • Engine - Hesitation/Lack Of Power/Rough Idle
    • Engine - Hesitation/Backfire/Stalling
    • Engine - Rolling Idle/Surging Condition
    • Engine - No Start or Hard Start Condition
    • Exhaust - Sulfur/Rotten Egg Smell
    • Engine - Idle Roll/Surge Condition
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Driveability
    • Engine - Low Power/Bucks/Jerks During Deceleration
    • Engine - Rough Idling Condition
    • Engine - Rough Idle or Stalling At Idle
    • Engine - Hesitation/Lack Of Power/Rough Idle
    • Engine - Hesitation/Backfire/Stalling
    • Engine - Rolling Idle/Surging Condition
    • Engine - Idle Roll/Surge Condition
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • False instrument warning light/gauges
    • Fuel Gauge - Indicator Always Shows Full
  • Odors
    • Exhaust - Sulfur/Rotten Egg Smell
  • Poor performance
    • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Recalls
    • Campaign - Throttle Position Sensor Replacement
    • Recall - Emission System Update
      • Overview
      • Owner Notification M57 Serviced Vehicles
      • Attachment I
      • Attachment II
      • Attachment III
      • Attachment IV
      • Parts Ordering Information - Attachment V
        • Overview
        • Operation A - Attachment VI
        • Operation B - Attachment VI
        • Operation C - Attachment VI
        • Operation D - Attachment VI
        • Operation E - Attachment VI
        • Operation F - Attachment VI
        • Operation G - Attachment VI
        • Operation H - Attachment VI
        • Operation I - Attachment VI
        • Operation J - Attachment VI
        • Operation K - Attachment VI
      • Final Instructions For Verifying Actions - Attachment VI
      • Sample Letter Information - Attachment VII
    • Recall - Emission Control System Modification
  • Starting problems
    • Engine - No Start or Hard Start Condition
  • Sticking/Binding
    • Fuel Gauge - Indicator Always Shows Full
• All Technical Service Bulletins
  • Driveability TSB's - Summary
    • Overview
    • 1.3L
    • 1.6L
    • 1.6L EFI Turbo
    • 1.9L CFI
    • 1.9L EFI
    • 2.0L
    • 2.2L
    • 2.3L
    • 2.3L EFI Turbo
    • 2.3L HSC
    • 2.5L CFI
    • 2.5L HSC
    • 2.8L EFI
    • 2.9L EFI
    • 3.0L
    • 3.8L
    • 4.9L
    • 5.0L
    • 5.8L
    • 6.9L Diesel
    • 7.3L Diesel
    • 7.5L
  • Engine - Low Power/Bucks/Jerks During Deceleration
  • Campaign - Throttle Position Sensor Replacement
  • TPS Mounting Screws - Hard to Remove
  • Engine - Rough Idling Condition
  • Fuel Gauge - Indicator Always Shows Full
  • Engine - Rough Idle or Stalling At Idle
  • `High Security' Lock System - Service/Replacement
  • A/T - A4LD Kickdown Solenoid Adjustment Procedure
  • MAP and BAP Sensor - Application Chart
  • Fuel Injectors - Rotunda Injector Tester/Cleaner
  • Engine - Hesitation/Lack Of Power/Rough Idle
  • Fuel System - Injector Tester/Cleaner Service Tips
  • Body/Frame - Arc Welding Precautions
  • Engine - Hesitation/Backfire/Stalling
  • EEC IV - Processor Location Manual Revision
  • Engine - Rolling Idle/Surging Condition
  • EGO Sensors - Silicone Contamination
  • EVP Sensor - Manual Revision
    • Overview
    • 1985 Pinpoint Tests - DM - EGR, EVP and EVR
    • 1985 Pinpoint Tests - Fa - Neutral Drive Switch -A/C Input
    • 1986 (EGR) Systems Functional Diagnosis
    • 1986 Quick Test: Continuous Self-Test 6.0
    • Pinpoint Test - DN - EGR - EVP & EVR
      • Overview
      • 1987 (EGR) Systems - Functional Diagnosis
      • 1987 Quick Test: Continuous Self-Test - 6.0
      • Pinpoint Test - DN - EGR - EVP & EVR
      • 1988 Functional Diagnosis
        • (EGR) Systems - Functional Diagnosis
        • Quick Test:Continuous Self-Test - 6.0
        • Pinpoint Test - DN - EGR - EVP & EVR
      • 1989 Functional Diagnosis
        • (EGR) Systems - Functional Diagnosis
        • Quick Test:Continuous Self-Test - 6.0
        • Quick Test:Diagnostic By Symptom - 7.0
        • Pinpoint Test - DN - EGR - EVP & EVR
  • Engine - No Start or Hard Start Condition
  • TFI Module/PIP Sensor - New Diagnostic Procedure
    • Overview
    • Part 2 TFI-IV Ignition System With TFI Ignition Tester
      • Preliminary Checkout, Equipment & Notes
      • Functional Schematic
      • Ignition Coil Secondary Voltage (Crank Mode)
      • Wiring Harness
      • Stator - TFI
      • TFI Module
      • Ignition Coils - Secondary & Primary Resistance
      • EEC-IV - TFI-IV
      • Ignition Coil Supply Voltage
      • Wiring Harness
    • Part 2 TFI-IV Closed Bowl Distributor (With TFI Ignition Tester)
      • Preliminary Checkout, Equipment & Notes
      • Functional Schematic
      • Ignition Coil Secondary Voltage - Crank Mode
      • Wiring Harness
      • Stator
      • TFI Module
      • Ignition Coil, Primary & Secondary
      • EEC IV - Wiring
      • Wiring Harness
      • Ignition Coil, TFI & Stator Voltage
      • Wiring Harness
  • Distributor Diaphragm - Request For Return
  • Distributor Diaphragm - Parts Return
  • EGR Transducer Sensor - Condensation
  • Exhaust - Sulfur/Rotten Egg Smell
  • Malfunction Indicator Light - Explanation
  • Recall - Emission System Update
    • Overview
    • Owner Notification M57 Serviced Vehicles
    • Attachment I
    • Attachment II
    • Attachment III
    • Attachment IV
    • Parts Ordering Information - Attachment V
      • Overview
      • Operation A - Attachment VI
      • Operation B - Attachment VI
      • Operation C - Attachment VI
      • Operation D - Attachment VI
      • Operation E - Attachment VI
      • Operation F - Attachment VI
      • Operation G - Attachment VI
      • Operation H - Attachment VI
      • Operation I - Attachment VI
      • Operation J - Attachment VI
      • Operation K - Attachment VI
    • Final Instructions For Verifying Actions - Attachment VI
    • Sample Letter Information - Attachment VII
  • Recall - Emission Control System Modification
  • EEC IV Emissions Diagnosis - Supplemental Information
    • Overview
    • EEC IV - Pinpoint Tests - All Vehicles 1986 19-253A
    • EEC-IV Quick Test-All Engines 1987 16-15
      • Passenger Car Service Code Chart
      • Light Truck Service Code Chart
    • EEC IV - Pinpoint Tests - All Vehicles 1987 19-3
      • EGR Valve Position Sensor (EVP) Control/Vent (EGRC/EGRV)
        • Pinpoint Test DD4 Thru DD6
        • Pinpoint Test DD7, DD11
        • Pinpoint Test DD12
        • Pinpoint Test DD15 Thru DD17
      • Vane Airflow Sensor (VAF)
        • Test DK Wiring Diagram
        • Pinpoint Test Fault Code 26, DK 1 & 2
      • Pressure Feedback EGR (PFE) EGR Valve Regulator (EVR)
        • Pinpoint Test Service Code 33, DL 30 Thru DL 33
        • Pinpoint Test DL34 Thru DL37
        • Pinpoint Test DL90
      • DC Motor Idle Speed Control/Idle Tracking Switch and Throttle Position Sensor - 1.9L CFI and 2.3L (HSC) CFI
        • Pinpoint Test KB26 and KB27
        • KB90 Continuous Memory Code 13
      • System Check
        • Pinpoint Test 5
        • Pinpoint Test S1, S2
      • Transmission - AXOD
    • Carburetors, Fuel Charging Assemblies, Throttle Bodies and Injectors 1988
      • CFI, EFI & Carburetor System Troubleshooting
      • Idle Speed Adjustment Procedures
    • EEC-IV -Quick Test -All Engines 1988 16-11
      • Quick Test:Engine Running Self-Test
        • B Code Output
        • C Passenger Car Service Code Chart
        • B Passenger Car Service Code Chart
        • B Light Truck Service Code Chart
      • Appendix:Self-Test With "Check Engine" Light (MIL)
        • Reading Codes - "Check Engine" Light (MIL)
        • How to Run Self-Test Using the Continental Message Center
      • Reference Voltage
        • Pinpoint Test C1 Thru C3
        • Pinpoint Test C4 Thru C6
      • EGR Valve Position Sensor (EVP) Control/Vent (EGRC/EGRV)
        • Pinpoint Test DD7 and 11
        • Pinpoint Test DD12 and 15
      • Vane Airflow Sensor (VAF)
        • Overview
        • Pinpoint Test Schematic
        • Pinpoint Test DK 1 and 2
      • Pressure Feedback EGR (PFE) EGR Valve Regulator (EVR)
        • Pinpoint Test DL 14, 20, 21 22
        • Pinpoint Test DL 23, 25, 30, 31
        • Pinpoint Test DL 32 Thru 35
        • Pinpoint Test DL 36, 37, 90
        • Pinpoint Test DL91, 92
      • EGR Valve Position Sensor (EVP) EGR Valve Regulator (EVR)
        • Pinpoint Test DN 20 Thru 22
        • Pinpoint DN 25, 26
        • Pinpoint Test DN 40 Thru 42
        • Pinpoint Test DN 43 and 44
        • Pinpoint Test DN 45, 50, 51
        • Pinpoint Test DN 90
      • Fuel Control
        • Pinpoint Test H1 Thru H3
        • Injector Bank Resistance
        • Pinpoint Test H4
        • Specifications Table 2 and Pinpoint Test H5
      • Fuel Pump Circuit
        • Pinpoint Test Schematic
        • Pinpoint Test J1 Thru J31
      • Idle Speed Control (Bypass Air)
        • Pinpoint Test KE6 Thru KE8
        • Pinpoint Test KE9 Thru KE11
      • WOT A/C Cutoff (WAC) A/C Demand
        • Pinpoint Test km 1 and 2
        • Pinpoint Test km 3 and 4
      • RE-Initialization Check
        • Pinpoint Test QE 1 Thru 2
        • Pinpoint Test QE4
      • System Check
        • Pinpoint Test Flow Chart
        • Pinpoint Test S1 and 2
      • Transmission - AXOD
      • Integrated Controller
        • Pinpoint Test X10 and 11
        • Pinpoint Test X12 Thru X14
        • Pinpoint Test X50 Thru X52
        • Pinpoint Test X53 Thru X55
  • VECI Label - Final Issue
    • Overview
    • 1988-Model Vehicle Emission Control Information (VECI) Decals
      • Engine Sizes:1.9L, 2.0L, 2.3L, 2.5L & 2.9L
      • Engine Sizes:3.0L, 3.8L, 4.9L, 5.0L, 5.8L, 7.5L
  • Emission Control System - Technician's Glossary
    • 91FORD13 A
    • B
    • C
    • D
    • E
    • F
    • H
    • I
    • K
    • L
    • M
    • N
    • O
    • P
    • Q
    • R
    • S
    • T
    • U
    • V
    • W
    • Z
  • Key On Engine Off Self Test Procedure - Manual Revision
  • Electronic Modules - Protection From Static Electricity
  • Vehicle - Welding Precautions
  • Electrical/Electronic/Fuel Induction - Glossary
    • Overview
    • A
    • B
    • C
    • D
    • E
    • F
    • G
    • H
    • I
    • J
    • K
    • L
    • M
    • N
    • O
    • P
    • Q
    • R
    • S
    • T
    • U
    • V
    • W
    • X
    • Z
  • Engine - Idle Roll/Surge Condition
  • Engine - Rough Idle/Hesitation/Backfire/Stalling
  • Rotunda Gas Chek Kit - Requires Modification