Refueling Vapor Recovery System: Service and Repair

Remove/install Fuel Vapor Expansion Reservoir










DANGER:
- Risk of explosion from fuel igniting, risk of poisoning from inhaling and swallowing fuel as well as risk of injuryto eyes and skin from contact with fuel
- Fire, sparks, open flames or smoking forbidden
- Pour fuels only into suitable and appropriately marked containers
- Wear protective clothing when handling fuel

1 Remove filler cap (1)

NOTE: Installation: Install bolt (2) with locking agent. Adjust the filler cap correctly

2 Position the hinge (3) in the closed position
3 Unscrew bolts (4) on filler neck
4 Remove paneling on the C-pillar
5 Separate vent lines (5) from filler neck (6)
6 Remove bolts (7) from filler neck bracket (8)
7 Remove wiring clip (9) from the body

NOTE: Installation: Route the wiring behind the bracket (8)

8 Remove bolt (10) on fuel vapor expansion reservoir (11)

NOTE: Installation: Insert bolt (10) with locking agent

9 Pull fuel vapor expansion reservoir forwards
10 Loosen sealing rubber (12) on filler neck (6) on vehicle floor
11 Take filler neck with bracket out of C-pillar

NOTE: By bending to and fro.

12 Take fuel vapor expansion reservoir (11) out of C-pillar
13 Install in the reverse order