Clutch Pedal Assembly: Service and Repair
CLUTCH PEDAL REMOVAL/INSTALLATION
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. Fully depress the clutch pedal, and verify that the engine starts.
Nut Cap Removal Note
1. Dispose of the nut cap after removal.
NOTE:
- When installing the clutch pedal, install the clip instead of the nut cap.
Clutch Pedal Component Installation Note
CAUTION:
- Always verify the tightening order for the clutch pedal installation nuts before performing the procedure. If there is a malfunction in the tightening order, it could result in bracket deformation.
1. Install the clutch pedal component, and then temporarily tighten the nut A.
2. Insert the clip completely so that the clutch pedal adheres to the installation surface and there are no gaps between them.
3. Tighten the nuts B(2).
Tightening torque
- 18.6-25.5 Nm {1.90-2.60 kgf-m, 13.7-18.8 ft-lbf}
4. Tighten the nut A.
Tightening torque
- 18.6-25.5 Nm {1.90-2.60 kgf-m, 13.7-18.8 ft-lbf}
5. After installing the clutch pedal component, adjust/inspect the clutch pedal. Adjustments
Starter Interlock Switch Installation Note
CAUTION:
- If the rod is pushed in, it may not operate properly. Be careful not to push the rod in when installing the starter interlock switch.
1. Insert a new starter interlock switch into the pedal bracket hole in direction A.
2. While pushing the starter interlock switch in direction A, slide it in direction B until it locks securely.
3. Fully depress the clutch pedal in the direction of arrow C, and verify that a click sound from the starter interlock switch is heard.