Fuel Pump: Service and Repair

Replacement

WARNING: Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedures".





- Remove the rear package trim.
- Remove the service hole cover.





- Remove the fuel pump cover.
- Disconnect the fuel pump connector.
- Disconnect the fuel hoses.
- Remove the fuel pump and fuel gauge sender unit assembly.





- Remove the fuel pump.
- Install in the reverse order of removal, referring to Installation note.

INSTALLATION NOTE
0-ring Set





- Use a new 0-ring set. (0-ring, cap, and spacer)
- Apply clean engine oil or fuel to the 0-ring set before installing.
- To confirm sealing of the 0-ring, after assembling the fuel pump and fuel gauge sender unit, blow air through the fuel main pipe and verify that no air flows. If air flows, the check ball may be stuck. Shake the fuel pump 2 or 3 times and recheck.

Fuel pump





After installing the fuel pump to the bracket, pull the fuel pump down so that it is tight against the bracket.