Manual Transaxle
Assembly NoteABS Sensor Rotor
Set a new ABS sensor rotor on the drive shaft in the direction as shown, and press it onto the shaft assembly by using the SST.
Boot
1. Wrap the shaft splines with tape.
2. Install the wheel-side and transaxle-side boots, noting the shape and size of each one in the figure.
Boot (wheel side)
1. Fill the boot with the grease supplied in the boot kit.
Grease amount
FS engine: 90-11O g (3.1-3.88 oz)
KI engine: 13-15O g (4.5-5.29 oz)
2. Slide the boot onto the shaft.
Cage, Inner Ring and Balls/Snap Ring
1. Align the marks and install the balls and cage to the inner ring in the direction shown in the figure.
2. Install a new snap ring.
Boot (difterential side), Outer Ring, Clip
1. Fill the boot and outer ring with the grease supplied in the boot kit and joint kit.
Grease Amount
FS engine: 120-140 g (4.24-4.94 oz)
KL engine: 140-160 g (4.94-5.64 oz)
2. Align the marks, and install the outer ring onto the shaft.
3. Install a new clip.
4. Install the boot.
5. Set the drive shaft to the standard length.
6. Release trapped air from inside the boot (differential side) by using a screwdriver covered with a rag.
7. Verify the drive shaft length.
8. If not within specification, return to Step 5.
Boot Band
1. Fold the band back in the direction opposite the forward revolving direction of the drive shaft and use pliers to pull it tight.
2. Lock the end of the band by bending the locking clips.