Assembly

Part 1 Of 2:

Part 2 Of 2:

Part 1 Of 2:

Part 2 Of 2:

1. Verify that all parts are clean and free of dust or other small particles
2. Apply ATF to all O-rings and gaskets.
3. Assemble in the order shown in the illustration, referring to the following steps.





4. Install the oil strainers and rubber balls into the main control valve body.





5. Install the oil strainers and rubber balls into the rear control valve body.





6. Set the new main/rear front gasket, rear separator plate, and new main/rear rear gasket on the rear control valve body. Refer to the illustration to distinguish the two gaskets.





7. Set the rear control valve body onto the main control valve body.
8. Install and hand tighten the bolts shown. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body. Refer to illustration for bolt installation position and description.





9. Install the oil strainer and rubber balls into the main control valve body.





10. Install the oil strainer and rubber balls into the premain control valve body.





11. Install the jet orifices and nuts to the main separator plate. Tighten to 1.7 - 2.2 Nm (15 - 19 inch lbs.).





12. Set a new premain/main rear gasket, main separator plate, and new premain/main front gasket on the premain control valve body. Refer to the illustration to distinguish the two gaskets.





13. Set the premain control valve body onto the main control valve body.
14. Install and hand tighten the bolts shown in the illustration. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body. Refer to illustration for bolt installation position and description.





15. Install the rubber ball into the premain control valve body.





16. Install the rubber ball into the front control valve body.





17. Set a new front/premain rear gasket, premain separator plate, and new front/premain front gasket on the front control valve body. Refer to the illustration to distinguish the two gaskets.





18. Set the front control valve body onto the premain control valve body.
19. Install and hand tighten the bolts shown. Each type of bolt has a different letter on its head. Match the bolt letter with the letter stamped next to its installation hole on the valve body. Refer to illustration for bolt installation position and description.





20. Install four control valve body bolts as shown for alignment.
21. Tighten the mounting bolts.





a. Tighten the front control body bolts to 6.5 - 7.8 Nm (58 - 69 inch lbs.).





b. Tighten the rear control valve body bolts to 6.5 - 7.8 Nm (58 - 69 inch lbs.).





22. Apply ATF to new O-rings and install them onto the solenoid valves.
23. Install the solenoid valves bolts to 6.5 - 7.8 Nm (58 - 69 inch lbs.).
24. Apply ATF to new O-rings and install them onto the oil pipe assembly.





25. Install the oil pipe assembly bolts to 6.5 - 7.8 Nm (58 - 69 inch lbs.).





26. Install the oil baffle bolts to 6.5 - 7.8 Nm (58 - 69 inch lbs.).





27. Install the transaxle fluid temperature sensor by using the Special Service Tool (SST) to 7.9 - 10.7 Nm (70 - 95 inch lbs.).