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Engine Mount - Clicking/Clunking/Vibration

Bulletin No.: 003/96
Issued: 07/24/96
Revised

Category
M

Applicable Model/s
1994 - 96 626/MX-6
4CYL. A/T

SUBJECT:
VIBRATION NOISE WHILE TURNING RIGHT AND ACCELERATING

AFFECTED MODELS
All 1994-96 626 & MX-6 1-4 (2.0L) automatic transaxle vehicles.

DESCRIPTION

A clicking / clunking noise accompanied by vibration may come from the engine area while turning right and accelerating. The noise may be due to misaligned No. 1 engine mount.

Customers complaining of this concern should have the engine mounts inspected and repaired according to this bulletin.

NOTE:
^ This noise is similar to and may be confused with an internal transaxle concern or drive axle vibration.
^ This repair does not require mount replacement.

INSPECTION PROCEDURE

1. Verify the customer complaint.

2. Inspect the torque of all engine mount bolts (bracket and rubber bushing bolts).

NOTE:
Confirm that bolts are not seized. A seized bolt will appear properly torqued.





3. Check engine mount alignment Refer to Fig. 1.

^ If the mount is not aligned correctly, place a thin strip of weather-strip between the mount and the bracket. Test drive the vehicle. If the noise is eliminated, proceed to the Repair Procedure.

^ If the mount is correctly aligned, refer to the workshop manual or NVH manual for trouble-shooting and repair information.

REPAIR PROCEDURE

1. Suspend engine and transaxle using an engine hoist.

2. Remove:

^ Battery

^ Ignition Coil

^ Air Cleaner

^ Air Cleaner Ducts

3. Loosen the rubber bushing bolts on engine mount numbers 3, 4, 1 and 2 in that order.

4. Loosen the two (2) 14mm nuts on the No. 5 engine mount where it connects to the engine mounting member.

5. Loosen the nuts that hold the No. 4 engine mounting bracket on the transaxle case.

6. Center the elongated holes of the No. 4 engine mount bracket on the transaxle studs and tighten the nuts.

7. Carefully wiggle and center the engine and transaxle.

8. Tighten the rubber bushing bolts in the following order: No. 3, No. 4, No. 1 then No. 2.

9. Tighten the two (2) 14 mm nuts on the No. 5 engine mount.

10. Lower the engine hoist and check the clearance between the No. 1 engine mount and the bracket.

11. Verify the repair by test driving the vehicle.








NOTE:
See engine mount torque specifications shown.

WARRANTY INFORMATION

(Applies To Verified Customer Complaints On Vehicles Covered Under Normal Warranty. Refer To The SRT Microfiche For Warranty Term Information.)

Warranty Type: A

Symptom Code: 82

Damage Code: 97

Part Number Main Cause: KB30-39-010

Quantity: 0

Operation Number: YY105XRX

Labor Hours: 1.0 Hrs





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