Rotor: Service and Repair

REAR OIL SEAL
PREPARATION
SST





Removal
1. Disconnect the negative battery cable.
2. Drain the engine oil.
3. Remove the manual transmission.
Remove the automatic transmission.
4. Remove the clutch cover and clutch disc.





(With M/T)
5. Install the SST against the flywheel.

Caution
Place a rag between the SST and the vacuum pipes to protect the pipes.

6. Remove the locknut with the SST.





7. Remove the flywheel with the SST.
8. Remove the key.





(With A/T)
5. Install the SST against the counter weight.





6. Remove the back plate and drive plate.
7. Remove the locknut with the SST.





8. Remove the counter weight with the SST.





(M/T and A/T)
9. Remove the oil seal with the SST.





Installation
Install in the reverse order of removal referring to the Installation Note.

Installation note
Rear oil seal
1. Apply engine oil to the seal lip.
2. Fit the oil seal onto the stationary gear.
3. Tap the oil seal in evenly using a suitable pipe.

Oil seal outer diameter: 95mm (3.74 in)

Caution
The oil seal must be tapped in until it is flush with the edge of the rear cover.





Flywheel (M/T)
1. Fit the key to the eccentric shaft.
2. Install the flywheel to the eccentric shaft.
3. Apply thread locking compound to the eccentric shaft threads.
4. Apply sealant to the contact surface of the locknut.





5. Install the locknut and tighten it with the SST.

Tightening torque:
392-491 Nm (40-50 m-kg, 289-362 ft-lb)

Caution
Place a rag between the SST and the vacuum pipes to protect pipes.





Drive plate (A/T)
1. Fit the key to the eccentric shaft.
2. Install the counter weight to the eccentric shaft.
3. Apply thread locking compound to the eccentric shaft threads.
4. Apply sealant to the contact surface of the locknut.





5. Install the locknut and tighten it with the SST.

Tightening torque:
392-491 Nm (40-50 m-kg, 289-362 ft-lb)





6. Install the drive plate so that the holes in the drive plate and counter weight are positioned as shown in the image. Install the back plate and tighten.

Tightening torque:
43-61 N.m (4.4-6.2 m-kg, 32-45 ft-lb)

Steps After Installation
1. Add engine oil to the specified levels.
2. Connect the negative battery cable.
3. Start the engine and do the following:

(1) Check for leakage of engine oil.
(2) Perform engine adjustments if necessary.
(3) Recheck the oil levels.