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Fuel Injector: Service and Repair

1. Relieve fuel system pressure by starting engine with fuel pump relay (circuit open relay) disconnected and let run until engine dies, then slowly and carefully remove hose on outlet side of fuel filter. Cover with a clean rag while removing hose, to avoid spraying fuel in your face.

2. Disconnect intake duct from throttle body.

Dynamic Chamber To Manifold (Bolt Locations):






3. Remove intake manifold dynamic chamber and throttle body, as an assembly, from intake manifold.

4. Disconnect vacuum hoses and fuel hoses from fuel rail (fuel delivery pipe).

5. Disconnect electrical connectors from fuel injectors.

6. Remove fuel rail.

7. Remove injectors, O-rings, and insulators.

8. Install in the reverse order. Lubricate injecotr O-rings with gasoline prior to installation. Tighten dynamic chamber to manifold bolts to specified torque.

14 - 19 ft lbs (19 - 15 Nm)

9. When installation is complete, energize fuel pump (jumper between the "Fp" and "GND" terminals of the diagnostic connector and turn ignition "ON") and make sure there are no leaks.