Overhaul

BRAKE MASTER CYLINDER DISASSEMBLY/ASSEMBLY









WARNING:Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury. Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING:Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION:Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
1. Disconnect the brake fluid level warning switch electrical connector.

2. Using a suitable suction device, remove the brake fluid from the brake master cylinder reservoir.

3. If equipped with a manual transmission, release the clamp and disconnect the clutch hose from the brake fluid reservoir.

- Plug the clutch master cylinder feed hose.

4. Remove the reservoir.

- Release the retaining clips on the underside of the reservoir.
- Pull the reservoir upwards.

5. Remove and discard the 2 seals.

6. To install, reverse the removal procedure.

- Install new seals. Lubricate the seals with clean, specified brake fluid.
- Bleed the brake system. See Brake System Bleeding.

- If equipped with a manual transaxle, bleed the clutch master cylinder. See Service and Repair.