Transaxle-Installation (1 - 30)

TRANSAXLE-INSTALLATION





Note:
^ If the torque converter was not installed during assembly it must be installed now.

1. Using the special tool, install the torque converter.





Note:
^ The torque converter hub must be fully seated into the transaxle pump drive gear.

2. Check the installation depth of the torque converter.
1. Lay a straightedge on the transaxle converter housing.
2. Check the clearance between the straight edge and the pilot hub.





3. Lubricate the torque converter pilot hub with MultiPurpose Grease.





4. Install the special tool.





5. Position the transaxle in place.





6. Remove the special tool.





7. Move the transaxle assembly toward the engine assembly and install the bolt.





8. Install the bolts.
9. Remove the transaxle jack.





10. Install the fluid cooler line.





11. Install the OSS sensor.





12. Install the fluid cooler tube.
1. Install the fluid cooler tube.
2. Install the bolt.
3. Connect the output shaft speed (OSS) sensor.
4. Connect the turbine shaft speed (TSS) sensor (white connector).





13. Install four flexplate nuts.





14. Install the access cover.





15. Connect the main control cover tube.
16. Lower the vehicle.





17. Using the special tool, raise the transaxle enough to install the cross brace.
18. Raise the vehicle.





19. Install the PTO unit and bolt.





20. Install the PTO bolts.





21. Install the cross brace.





22. Install the crossmember dampener.





23. Install the PTO bracket.
24. For four-wheel-drive vehicles, install the RH exhaust manifold.
25. If equipped, install the driveshaft.





26. Install the exhaust pipe, and connect the exhaust pipe flange.





27. Connect the front flange.





28. Install the exhaust pipe.
1. Install the pipe, and install the bolts.
2. Install the rubber hanger.
3. Remove the special tool.





29. Connect the HO2S sensor wire to the oil pan bolt studs and connect the connector.





30. Install the cross brace.