Manual Control Lever Shaft Seal Removal/Installation

MANUAL CONTROL LEVER SHAFT REAL REMOVAL/INSTALLATION
Removal Note
1. Disconnect the battery ground cable.
2. Raise and support the vehicle.

Note It is not necessary to remove the transmission fluid filter to perform this procedure.

3. Remove the oil pan.





4. Remove the digital Transmission Range (TR) sensor. Refer to Powertrain Manangement; Computers and Control Systems; Transmission Position Switch/Sensor.

Caution Do not damage the valve inner lever pin.

5. Remove the manual valve inner lever nut.





6. Remove the manual valve inner lever and the parking lever actuating rod.

Caution Do not damage the case fluid pan rail.





7. Remove the manual control lever shaft spring pin.
1. Tap lightly on each side of the manual control lever shaft spring pin with a drift punch.
2. Pry the spring pin out of its bore.





8. Remove the manual control lever shaft.

Caution Do not damage the bore.





9. Remove the manual lever shaft seal.

Installation Note





1. Use Shift Lever Seal Replacer T74P-77498-A or equivalent to install the manual lever shaft seal.
1. Lubricate the manual control lever shaft seal with petroleum jelly.





2. Install the manual control lever shaft.

Caution Use care not to damage the fluid pan rail surface when installing the retaining pin.





3. Align the manual control lever shaft alignment groove with the manual control lever shaft spring pin bore in the transmission case.
1. Tap the manual control lever shaft spring pin into the transmission case.





4. Align flats of the manual valve inner lever with flats on the manual control lever shaft. Install the manual valve inner lever and parking lever actuating rod onto the manual control lever shaft.

Caution Do not bend the manual valve inner lever pin.





5. Install the manual valve inner lever nut.

Caution Park pawl actuating rod must be properly installed into parking pawl and guide cup located in extension housing. Verify park linkage function.

6. Verify that the output shaft is locked in the PARK position.
7. Install the transmission fluid pan with new pan gasket.
8. Install the digital TR sensor. Refer to Powertrain Manangement; Computers and Control Systems; Transmission Position Switch/Sensor.
9. Lower the vehicle.
10. Connect the battery ground cable.
11. Fill the transmission to the proper fluid level.