Forward Clutch

2 Of 2:

Disassembly





1. Remove the No. 6 forward clutch thrust washer.





2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.

Remove the forward clutch assembly.





3. Remove the forward clutch plates.
1 Remove the retaining ring.
2 Remove the pressure plate.
3 Remove the clutch packs.





4. Disassemble the forward clutch cylinder.
^ Install the clutch spring compressor.
^ Use the snap ring pliers and remove the snap ring.





5. Clean and reseal the forward clutch.
1 Remove the clutch return spring.
2 Remove the clutch piston and seal assembly.
3 Remove the inner piston seal.

Assembly





1. NOTE: The lip on the seal faces toward the bottom of the cylinder. Make sure the check ball moves freely.

Install a new inner piston seal.





2. NOTE: Lightly coat all the seals with petroleum jelly during assembly.

Install the piston assembly using the Forward Clutch Lip Seal Protector.





3. Install the clutch return spring.





4. CAUTION: Do not fully compress the return spring retainer.

Install the snap ring using the snap ring pliers and Clutch Spring Compressor.





5. Install the forward clutch plates.
1 Install the clutch packs.
2 Install the pressure plate.
3 Install the retaining ring.





6. Measure the clearance between the retaining ring and the clutch cylinder lip.

Selective Retaining Ring:

7. If the clearance is not within specification selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.