Installation

Engine





Special Tool(s)

Installation
1. Using a floor crane, install the engine in the vehicle.
^ Make sure the marks on the flexplate and the torque converter stud made during removal are lined up.





2. Remove the special tool.
3. Remove the floor jack and wood block supporting the transmission.
4. Raise the vehicle.





5. Install the RH motor mount nut.





6. Install the LH motor mount bolt.





7. Align the transmission to the engine and install the six lower transmission-to-engine bolts.





8. Install the four torque converter nuts.
^ Rotate the crankshaft, using the crankshaft pulley bolt.





9. Install the flexplate-to-torque converter nut access plug.





10. Install the inspection plate.





11. Position the hoses and install the clamps.





12. Install a new oil filter.





13. Connect the Crankshaft Position (CKP) sensor electrical connector.





14. Position the A/C compressor and install the bolts.
15. Connect the A/C clutch electrical connector.
16. Install the starter.





17. Position the wire harness bracket and install the nut.





18. Position the dual converter Y-pipe and install the four nuts.





19. Connect the Heated Oxygen Sensor (HO2S) electrical connectors.





20. NOTE: The bolt is accessed through the RH fender well.

Position the transmission filler tube and install the bolt.
21. Install the skid plate and the bolts, if equipped.
22. Lower the vehicle.

23. NOTE: On 4x4 vehicles, connect the transfer case vent hose to the bracket after installing the upper transmission-to-engine bolts.

Install the two upper transmission-to-engine bolts.





24. Connect the auxiliary heater hoses.





25. Connect the main engine harness electrical connector.





26. Position the vacuum harness and connect the hose.





27. Position the around cable and install the bolt.





28. NOTE: Install a new O-ring. Lubricate the O-ring with clean engine coolant. Use the same coolant type that was drained from the engine.

Position the tube.





29. Install the bolt.





30. Position the hoses and install the clamps.





31. Install the engine noise shield.





32. Connect the Exhaust Gas Recirculation (EGR) valve tube nut to the LH exhaust manifold and hand-tighten.





33. Position the power steering pump and install the three bolts.





34. Using the special tool, install a new O-ring seal on the power steering pressure hose fitting.





35. Connect the power steering pressure hose.





36. Position the transmission cooler tube and the power steering hose brackets and install the nuts.





37. Using the special tool, install the power steering pump pulley.





38. Position the generator and install the bolts.





39. NOTE: Position the rubber boot on the B+ connector after tightening the nut.

Connect the generator electrical connectors.





40. NOTE: For correct drive belt routing, refer to accessory drive.

Rotate the belt tensioner counterclockwise and install the drive belt.





41. Connect the spring lock couplers and install the safety clips.





42. Connect the A/C hoses at the junction block.





43. Connect the heater hoses to the heater core.





44. Install the Powertrain Control Module (PCM) mounting bracket.





45. Install the PCM and the bolts.





46. Connect the PCM electrical connectors.





47. Install the radiator.
1 Install the radiator.
2 Install the radiator upper support brackets.
3 Install the bolts.





48. Install the degas hose to the radiator.
1 Squeeze the clamp.
2 Slide the hose onto the radiator fitting.





49. Install the front air deflector.
1 Install the front air deflector.
2 Install the screws.





50. Connect the following:
1 Connect the lower radiator hose.
2 Position the lower radiator hose back to the routing hook.
3 Connect the transmission tubes back to the radiator.





51. Secure the lower radiator hose to the radiator routing hook and close the pushpin.





52. Install the splash shield.





53. Using the special tools, install the cooling fan assembly.





54. Install the upper section of the fan shroud and mounting bolts.





55. Install the lower section of the cooling fan shroud and screws.





56. Connect the upper radiator hose to the radiator.
57. Install the lower intake manifold.





58. Tighten the EGR valve tube nut.
59. Fill the engine with clean engine oil.
60. Connect the battery ground cable.
61. Fill the engine cooling system.
62. Fill the power steering system.
63. Recharge the A/C system.
64. Install the hood.