Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

1. INSTALL BRAKE ACTUATOR ASSEMBLY

(a) Install the brake actuator to the brake actuator bracket assembly with the 3 bolts.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* Do not remove the hole plugs of a new brake actuator before connecting the 6 brake lines because the brake actuator is filled with brake fluid.
* Do not hold the actuator by the connector.
* Tighten the 3 bolts in the order shown in the illustration.

(b) Install the piping clamp to the brake actuator bracket assembly.

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the brake actuator with bracket to the body with the 3 bolts.

Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
* Do not damage the brake lines or wire harness.
* Tighten the 3 bolts in the order shown in the illustration.

(b) Temporarily tighten each brake line to the correct positions of the brake actuator with bracket as shown in the illustration.

Text in Illustration

Flare nut A (10 mm) - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

Flare nut B (12 mm) - Torque : 20 Nm (199 kgf-cm, 14 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where the union nut wrench is combined with a torque wrench Service Precautions.

(d) Connect the brake actuator connector.

NOTICE:
* Make sure that the connector is locked securely.
* Make sure that the actuator connector can be connected smoothly. Do not allow water, oil or dirt to enter.

(e) Install the air conditioning tube and accessory assembly to the piping clamp.

(f) Install the air conditioning tube and accessory assembly to the brake actuator bracket assembly with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

3. FILL RESERVOIR WITH BRAKE FLUID Service and Repair

4. BLEED BRAKE MASTER CYLINDER Service and Repair

5. BLEED BRAKE LINE Service and Repair

6. BLEED BRAKE ACTUATOR Service and Repair

7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT FLUID LEVEL IN RESERVOIR Testing and Inspection

9. INSTALL ENGINE ROOM SIDE COVER

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

11. INSPECT BRAKE ACTUATOR USING TECHSTREAM

HINT
Testing and Inspection.

12. PERFORM YAW RATE AND ACCELERATION SENSOR ZERO POINT CALIBRATION

HINT
Programming and Relearning.

13. CHECK AND CLEAR DTCS

HINT
Reading and Clearing Diagnostic Trouble Codes.