Installation
A760F AUTOMATIC TRANSMISSION / TRANSAXLE: OIL COOLER: INSTALLATION
1. INSTALL OIL COOLER ASSEMBLY (w/ Off Road Package)
(a) Install the 2 oil cooler brackets with the 2 bolts.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Attach the claws of the oil cooler to the hole of the radiator support and the center brace in that order to install the oil cooler.
(c) Install the 3 bolts and tighten the bolts in the order shown in the illustration.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
2. INSTALL NO. 3 OIL COOLER TUBE SUB-ASSEMBLY (w/ Off Road Package)
(a) Pass the No. 3 oil cooler tube through the hole of the radiator support from the rear of the vehicle and install it to the oil cooler bracket with the bolt.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
3. INSTALL NO. 5 OIL COOLER INLET HOSE AND NO. 5 OIL COOLER OUTLET HOSE (w/ Off Road Package)
(a) Connect the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose to the oil cooler.
Text in Illustration
(b) Connect the 2 hoses to the No. 3 oil cooler tube to install them.
NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
4. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY
(a) Install the No. 2 oil cooler tube with the 2 bolts.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
NOTICE:
Make sure the rotation stopper of the tube contacts the crossmember.
5. INSTALL NO. 6 OIL COOLER OUTLET HOSE (w/ Off Road Package)
(a) Connect the No. 6 oil cooler outlet hose to the radiator and No. 3 oil cooler tube to install it.
Text in Illustration
NOTICE:
* When connecting the hose to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
* Make sure the paint mark and pinching portion of each clip are facing the directions shown in the illustration.
6. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE (w/ Off Road Package)
(a) Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the No. 2 oil cooler tube.
(b) Connect the 2 hoses to the radiator and No. 3 oil cooler tube to install them.
Text in Illustration
NOTICE:
* When connecting the hose to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
* Make sure the paint mark and pinching portion of each clip are facing the directions shown in the illustration.
7. INSTALL OIL COOLER ACCESSORY ASSEMBLY
(a) Connect the 2 hoses to the No. 2 oil cooler tube.
NOTICE:
When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
(b) Connect the 2 hoses to the radiator to install the oil cooler accessory.
Text in Illustration
NOTICE:
Make sure the paint mark and pinching portion of each clip are facing the directions shown in the illustration.
8. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE
(a) Install the 2 No. 2 flexible hose clamps with the 2 bolts.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
(b) Install the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube and close the 2 No. 2 flexible hose clamps with the 2 bolts.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
9. INSTALL NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE
(a) Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.
Text in Illustration
(b) Connect the 2 hoses to the No. 2 oil cooler tube to install them, and then pass the 2 hoses through the No. 1 flexible hose clamp and close the clamp.
NOTICE:
* When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.
* Make sure the paint marks and pinching portion of each clip are facing the directions shown in the illustration.
10. INSTALL TRANSMISSION OIL COOLER ASSEMBLY
(a) Coat 2 new O-rings with ATF and install the O-rings to the grooves of the transmission oil cooler.
Text in Illustration
(b) Align the transmission oil cooler with the transmission oil thermostat and assemble them with the 3 bolts.
Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
(c) Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the transmission oil thermostat.
NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration.
(d) Connect the 2 hoses to the oil cooler tube unions.
(e) Temporarily install the transmission oil cooler together with the transmission oil thermostat with bolt A. Install bolts B and C and tighten them to the specified torque. Then tighten bolt A to the specified torque.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(f) Connect the 2 water by-pass hoses to the transmission oil cooler.
Text in Illustration
NOTICE:
* Make sure the pinching portion of each clip is facing the direction shown in the illustration.
* Make sure the paint mark of each hose is facing outward.
11. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE
(a) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the transmission oil thermostat.
Text in Illustration
(b) Connect the 2 hoses to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to install them.
NOTICE:
* Make sure the pinching portion of each clip is facing the direction shown in the illustration.
* Make sure the paint mark of each hose is facing outward.
12. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
13. ADD ENGINE COOLANT Service and Repair
14. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Adjust the automatic transmission fluid level Service and Repair.
15. INSPECT FOR COOLANT LEAK Testing and Inspection
16. INSTALL FRONT BUMPER COVER (w/ Off Road Package)
(a) Install the front bumper cover Installation.
17. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH Installation
18. INSTALL FRONT FENDER APRON SEAL RH Installation
19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation
20. INSTALL REAR ENGINE UNDER COVER ASSEMBLY Installation