Part 2

A760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY - Continued

16. INSTALL NO. 2 BRAKE DISC SET

(a) Install the brake piston return spring.

(b) Install the 2 flanges, 4 discs and 3 plates.

Install in order:

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

Text in Illustration

SST : 09351-40010

09351-04010

09351-04030

09351-04040

09351-04050

17. INSTALL NO. 1 BRAKE PISTON

(a) Coat 2 new O-rings with ATF and install them to the brake piston.

Text in Illustration

(b) Press the brake piston into the brake cylinder with both hands to install it.

NOTICE:
Be careful not to damage the O-rings.

18. INSTALL NO. 1 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

(a) Install the No. 1 brake cylinder with No. 1 brake piston and the brake piston return spring to the transmission case.

(b) Check that the oil pressure apply hole of the No. 1 brake cylinder aligns with the oil pressure apply hole of the transmission case.

19. INSTALL NO. 1 BRAKE PISTON RETURN SPRING SNAP RING

(a) Using SST, compress the return spring and install the No. 1 brake piston return spring snap ring.

SST : 09351-40010

09351-04010

09351-04030

09351-04040

09351-04050

20. SELECT NO. 1 BRAKE FLANGE

(a) Using a vernier caliper, measure distance A (from the step in the transmission case to the top surface of the No. 1 brake piston) in the illustration.

HINT
Standard distance A: 19.74 to 20.22 mm (0.777 to 0.796 in.)

(b) Assemble the 4 plates, 4 discs and flange (thickness: 2.15 to 2.25 mm (0.0846 to 0.0886 in.)) as shown in the illustration, and then, using a vernier caliper, measure distance B in the illustration at both ends across the diameter and calculate the average.

Text in Illustration

HINT
Standard distance B: 18.93 to 19.39 mm (0.745 to 0.763 in.)

(c) Select a No. 1 brake flange so that the value of measured distance A minus distance B is 0.56 to 0.86 mm (0.0220 to 0.0339 in.).

Flange Thickness:

21. INSTALL NO. 1 BRAKE DISC

(a) Install the 4 plates, 4 discs and flange.

Install in order:

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3

Text in Illustration

22. INSTALL CENTER PLANETARY RING GEAR

(a) Install the center planetary ring gear and front planetary ring gear flange to the front planetary ring gear.

(b) Using a screwdriver, install the snap ring.

23. INSTALL FRONT PLANETARY RING GEAR

(a) Install the thrust needle roller bearing and front planetary ring gear to the case.

Thrust Needle Roller Bearing Diameter:

24. INSTALL FRONT PLANETARY GEAR ASSEMBLY

(a) Install the thrust washer and thrust needle roller bearing.

(b) Coat the thrust bearing race with petroleum jelly and install it to the front planetary ring gear.

Thrust Needle Roller Bearing and Race Diameter:

Text in Illustration