Curiosii for ever!: Car repair manuals for everyone.

Part 2





A760F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: DISASSEMBLY - Continued

33. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY





(a) Using a screwdriver, remove the snap ring.

(b) Remove the reverse clutch reaction sleeve and reverse clutch hub sub-assembly together with the rear clutch disc set from the clutch drum.





34. REMOVE REAR CLUTCH DISC SET

(a) Remove the clutch cushion plate, reverse clutch flange, 5 discs and 4 plates from the reverse clutch hub.

(b) Remove the reverse clutch flange from the clutch drum.





35. INSPECT REAR CLUTCH DISC Transmission Unit

36. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY Transmission Unit

37. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY





(a) Remove the thrust needle roller bearing, forward clutch hub and No. 3 clutch hub thrust washer from the clutch drum.

38. INSPECT FORWARD CLUTCH HUB SUB-ASSEMBLY Transmission Unit

39. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY





(a) Remove the 2 thrust needle roller bearings, the coast clutch hub together with the underdrive 1-way clutch and the thrust bearing race from the clutch drum.

40. INSPECT UNDERDRIVE 1-WAY CLUTCH ASSEMBLY Transmission Unit

41. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY





(a) Remove the underdrive 1-way clutch from the coast clutch hub.

(b) Remove the No. 2 clutch hub thrust washer from the coast clutch hub.

42. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC SET





(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, 5 discs and 5 plates from the input shaft.

43. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC Transmission Unit

44. REMOVE COAST CLUTCH DISC SET





(a) Using a screwdriver, remove the hole snap ring.

(b) Remove the flange, 3 discs and 3 plates from the input shaft.

45. INSPECT COAST CLUTCH DISC Transmission Unit

46. REMOVE INPUT SHAFT ASSEMBLY





(a) Remove the input shaft from the clutch drum.

47. REMOVE INPUT SHAFT OIL SEAL RING





(a) Remove the 4 oil seal rings from the input shaft.

48. REMOVE COAST CLUTCH PISTON





(a) Place SST on the No. 1 clutch balancer and compress the return spring with a press.

SST : 09350-30020

09350-07040

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft.





(d) Remove the O-ring from the No. 1 clutch balancer.





(e) Hold the input shaft by hand and apply compressed air to the input shaft to remove the coast clutch piston.





49. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

50. REMOVE FORWARD CLUTCH PISTON





(a) Hold the input shaft by hand and apply compressed air to the input shaft to remove the forward clutch piston.

(b) Remove the O-ring from the input shaft.





51. REMOVE DIRECT CLUTCH DISC SET





(a) Using a screwdriver, remove the 2 hole snap rings from the clutch drum.

(b) Remove the direct clutch flange, 6 discs and 6 plates from the clutch drum.

52. INSPECT DIRECT CLUTCH DISC Transmission Unit

53. REMOVE NO. 3 CLUTCH BALANCER

(a) Place SST on the No. 3 clutch balancer and compress the return spring with a press.

SST : 09387-00070





(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 3 clutch balancer.

(d) Remove the reverse clutch return spring and O-ring from the reverse clutch piston sub-assembly.





54. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

55. REMOVE REVERSE CLUTCH PISTON SUB-ASSEMBLY





(a) Remove the reverse clutch piston from the clutch drum.

(b) Remove the O-ring from the reverse clutch piston.





(c) Remove the O-ring from the clutch drum.





56. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY





(a) Place SST on the direct clutch piston and compress the return spring with a press.

SST : 09320-89010

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Using 2 screwdrivers, remove the direct clutch piston together with the No. 2 clutch balancer and direct clutch return spring sub-assembly.





(d) Remove the No. 2 clutch balancer and direct clutch return spring from the direct clutch piston.





(e) Remove the 2 O-rings from the direct clutch piston.





57. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

58. REMOVE NO. 3 BRAKE SNAP RING





(a) Using a screwdriver, remove the No. 3 brake snap ring from the case.

59. REMOVE NO. 3 BRAKE DISC SET

(a) Remove the flange, 4 discs, 4 plates and cushion plate from the case.

60. INSPECT NO. 3 BRAKE DISC Transmission Unit

61. REMOVE NO. 3 BRAKE PISTON HOLE SNAP RING





(a) Using SST, remove the snap ring.

SST : 09350-30020

09350-07060

62. REMOVE 1-WAY CLUTCH ASSEMBLY





(a) Remove the 1-way clutch assembly and No. 1 planetary carrier thrust washer from the case.

63. REMOVE NO. 3 BRAKE CYLINDER





(a) Remove the No. 3 brake cylinder from the case.

64. REMOVE NO. 3 BRAKE PISTON





(a) Using SST and a press, compress the return spring and remove the snap ring.

SST : 09351-40010

(b) Hold the No. 3 brake piston and apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the 2nd brake cylinder to remove the No. 3 brake piston.





(c) Remove the 2 O-rings from the No. 3 brake piston.





65. INSPECT NO. 3 BRAKE PISTON RETURN SPRING SUB-ASSEMBLY Transmission Unit