Installation

U151E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

INSTALLATION

1. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Install the shift solenoid valve SL1 to the valve body assembly.
(b) Install the lock plate to the valve body assembly with the bolt.
Torque: 6.6 Nm (67 kgf-cm, 58in-lbf)

(c) Install the shift solenoid valve SL2 to the valve body assembly with the bolt.
(d) Install the lock plate to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8ft-lbf)

(e) Install the shift solenoid valve DSL to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8ft-lbf)

(f) Install the shift solenoid valve SR to the valve body assembly.

(g) Install the shift solenoid valve S4 to the valve body assembly with the bolt.
Torque: 11 Nm (110 kgf-cm, 8ft-lbf)

(h) Install the shift solenoid valve SL3 and SLT to the valve body assembly.
(i) Install the lock plate to the valve body assembly with the bolt.
Torque: 6.6 Nm (67 kgf-cm, 58in-lbf)

(j) Install the spring and check ball body.
(k) Align the groove of the manual valve with the pin of the lever.

(l) Install the 17 bolts.
Torque: 11 Nm (110 kgf-cm, 8ft-lbf)
- Push the valve body against the accumulator piston springs and check ball body to install the valve body.
- First, temporarily tighten the bolts marked (1) in the illustration because they are positioning bolts.

Bolt length:
Bolt A
25 mm (0.98 in.)
Bolt B
57 mm (2.24 in.)
Bolt C
41 mm (1.61 in.)
2. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.

(a) Coat a new O-ring with ATF.
(b) Install the ATF temperature sensor with the lock plate and bolt.
Torque: 6.6 Nm (67 kgf-cm, 58in-lbf)
(c) Connect the 7 shift solenoid valve connectors.
4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets in the oil pan.
(b) Apply adhesive to the 18 bolts.
Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(c) Install the oil pan and a new gasket to the transaxle case with the 18 bolts.
Torque: 7.8 Nm (80 kgf-cm, 69in-lbf)
NOTICE:
Apply adhesive to the bolts and tighten them within 10 minutes of application.

5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY Installation
6. INSTALL MANIFOLD STAY Installation
7. INSTALL ENGINE MOUNTING BRACKET FRONT Installation
8. INSTALL STARTER ASSEMBLY Installation
9. INSTALL ENGINE WIRE
10. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
11. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 2WD) Installation
12. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (for 4WD) Installation
13. REMOVE FRONT FRAME ASSEMBLY Installation
14. INSTALL VANE PUMP ASSEMBLY Installation
15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE Installation
16. INSTALL COOLER COMPRESSOR ASSEMBLY Installation
17. INSTALL GENERATOR ASSEMBLY Installation
18. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH (w/ Air Suspension) Installation
19. CONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH (w/ Air Suspension) Installation
20. INSTALL STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY Installation
21. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET Installation
22. INSTALL FRONT AXLE ASSEMBLY LH Installation
23. INSTALL FRONT AXLE ASSEMBLY RH Installation
24. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER LH Installation
25. INSTALL NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER RH Installation
26. INSTALL TIE ROD ASSEMBLY LH Installation
27. INSTALL TIE ROD ASSEMBLY RH Installation
28. INSTALL FRONT SPEED SENSOR LH Installation
29. INSTALL FRONT SPEED SENSOR RH Installation
30. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
31. INSTALL FRONT STABILIZER LINK ASSEMBLY RH Installation
32. INSTALL FRONT AXLE HUB NUT LH Installation
33. INSTALL FRONT AXLE HUB NUT RH Installation
34. INSTALL EXHAUST PIPE ASSEMBLY FRONT Installation
35. INSTALL NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT Installation
36. INSTALL OXYGEN SENSOR Installation
37. CONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE Installation
38. CONNECT RETURN TUBE SUB-ASSEMBLY Installation
39. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
40. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation
41. CONNECT ENGINE WIRE Installation
42. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
43. INSTALL JUNCTION BLOCK COVER
44. CONNECT HEATER WATER HOSE INLET Installation
45. CONNECT HEATER WATER HOSE OUTLET Installation
46. CONNECT OIL COOLER INLET HOSE Installation
47. CONNECT OIL COOLER OUTLET HOSE Installation
48. INSTALL RADIATOR HOSE INLET Installation
49. INSTALL RADIATOR HOSE OUTLET Installation
50. CONNECT UNION TO CHECK VALVE HOSE Installation
51. CONNECT NO. 1 FUEL VAPOR FEED HOSE Installation
52. INSTALL ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Installation
53. INSTALL NO. 2 ENGINE MOUNTING STAY RH Installation
54. INSTALL AIR CLEANER BRACKET Installation
55. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY Installation
56. INSTALL BATTERY Installation
57. INSTALL NO. 1 AIR CLEANER INLET Installation
58. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation
59. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation
60. INSTALL NO. 2 AIR CLEANER INLET Installation
61. CONNECT VACUUM HOSES Installation
62. INSTALL V-RIBBED BELT Installation
63. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY Installation
64. INSTALL WINDSHIELD WIPER LINK ASSEMBLY Installation
65. INSTALL FRONT WHEELS Installation
66. ADD ENGINE OIL
67. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation
68. ADD ENGINE COOLANT Testing and Inspection
69. ADD AUTOMATIC TRANSAXLE FLUID
70. ADD POWER STEERING FLUID
71. BLEED POWER STEERING FLUID Service and Repair
72. CHECK FOR FUEL LEAKS Testing and Inspection
73. CHECK FOR ENGINE OIL LEAKS
74. CHECK AUTOMATIC TRANSAXLE FLUID U151F Automatic Transaxle
75. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection
76. CHECK FOR EXHAUST GAS LEAKS
77. INSPECT SHIFT LEVER POSITION U151F Automatic Transaxle
78. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
Front Wheel Alignment

79. INSPECT IGNITION TIMING Engine
80. INSPECT ENGINE IDLE SPEED Engine
81. INSPECT CO/HC Engine
82. INSPECT THROTTLE BODY On-Vehicle Inspection
83. INSTALL FRONT FENDER APRON SEAL RH
84. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
85. INSTALL NO. 2 ENGINE UNDER COVER (w/ No. 2 engine under cover)
86. INSTALL NO. 1 ENGINE UNDER COVER
87. INSTALL ENGINE UNDER COVER ASSEMBLY (w/ engine under cover assembly)
88. INSTALL V-BANK COVER SUB-ASSEMBLY Installation
89. INSTALL ENGINE ROOM COVER SIDE (for LHD) Installation
90. INSTALL COOL AIR INTAKE DUCT SEAL Installation
91. CHECK ABS SPEED SENSOR SIGNAL Installation
92. RESET MEMORY
HINT:
U151E Automatic Transaxle System

93. PERFORM INITIALIZATION
HINT: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.