Installation

AIR CONDITIONING: CONDENSER:

INSTALLATION

1. INSTALL COOLER CONDENSER ASSEMBLY






(a) Install the cooler condenser assembly with the 2 screws.
Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

Capacity:
40 cc (1.4 fl.oz.)
Compressor oil
ND-11 or equivalent
2. INSTALL RADIATOR SUPPORT UPPER RH SUB-ASSEMBLY






(a) Install the radiator support upper RH sub-assembly with the 4 bolts.
Bolt A - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Bolt B - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
Bolt C - Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
3. INSTALL RADIATOR SUPPORT UPPER LH SUB-ASSEMBLY






(a) Install the radiator support upper LH sub-assembly with the 4 bolts.
Bolt A - Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
Bolt B - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
Bolt C - Torque: 3.9 Nm (40 kgf-cm, 35 in-lbf)
4. INSTALL RADIATOR SUPPORT UPPER SUB-ASSEMBLY






(a) Install the radiator support upper sub-assembly with the 5 bolts and nut.
Bolt - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
Nut - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the connectors.
(c) Install the cap.






(d) Install the bracket with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY
(a) Remove the attached vinyl tape from the tube and connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to the new O-ring and fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 11 or equivalent.
- If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.

(c) Install the O-ring on the air conditioning tube and accessory assembly.






(d) Connect the air conditioning tube and accessory assembly to the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
6. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the tube and connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the pipe joint.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
- Do not use any compressor oil other than ND-OIL 11 or equivalent.
- If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in leakage of electric power.





(c) Install the O-ring to the cooler refrigerant discharge hose No.1.
(d) Connect the cooler refrigerant discharge hose No.1 on the cooler condenser assembly with the bolt.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
7. INSTALL FRONT BUMPER STAY CENTER
8. INSTALL AIR CLEANER CAP W/ INLET
9. INSTALL COOL AIR INTAKE DUCT SEAL
10. INSTALL ENGINE ROOM SIDE LH COVER NO.2
11. CHARGE WITH REFRIGERANT Service and Repair

12. WARM UP COMPRESSOR Service and Repair

13. INSPECT REFRIGERANT LEAK Service and Repair