Part 2

AB60F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY - Continued

10. INSTALL NO. 3 1-WAY CLUTCH INNER RACE
(a) Install the 1-way clutch inner race to the No. 3 1-way clutch assembly.
NOTICE:
Do not mistake the direction of the 1-way clutch inner race.

11. INSPECT NO. 3 1-WAY CLUTCH ASSEMBLY Transmission Unit

12. INSTALL NO. 3 1-WAY CLUTCH ASSEMBLY

(a) Install the 1-way clutch assembly to the transmission case.

(b) Using SST, install the snap ring.
SST: 09350-30020
09350-07060

13. INSTALL NO. 2 BRAKE PISTON
(a) Coat 2 new O-rings with ATF, and install them to the brake piston.
(b) Press the brake piston into the brake cylinder with both hands.
NOTICE:
Be careful not to damage the O-rings.

14. INSTALL NO. 2 BRAKE CYLINDER WITH NO. 2 BRAKE PISTON
(a) Install the No. 2 brake cylinder with piston to the transmission case.

NOTICE:

- When installing the No. 2 brake cylinder with piston to the transmission case, align and install the cylinder claw to the case top groove.
- Make sure the No. 2 brake cylinder with piston is securely inserted into the transmission case.

15. SELECT NO. 2 BRAKE FLANGE

(a) Install the No. 2 brake piston return spring and flange to the No. 2 brake piston.
(b) Place SST on the brake flange and compress the brake return spring.
SST: 09380-60010
09381-06010
09381-06020
09381-06050
09381-06070
09381-06090
09381-06120
(c) Using a screwdriver, install the snap ring to the transmission case.

(d) Measure distance A (from the top surface of the snap ring to the top surface of the brake piston return spring retainer) in the illustration.*1
HINT:
Standard distance A: 21.00 to 21.76 mm (0.834 to 0.857 in.)

(e) Assemble the 4 discs, 3 plates and flange as shown in the illustration. Then with a fixture of 165.2 mm (6.50 in.) or less placed on the flange, measure distance B.*2
HINT:
Standard distance B: 16.54 to 17.15 mm (0.651 to 0.675 in.)

(f) Apply the A and B measurements taken in *1 and *2 to the graph below. Use A for the X axis and B for the Y axis, and then choose the flange indicated by the graph point.

HINT:
Make sure that when the B measurement and selected flange thickness are subtracted from the A measurement, the value is 2.20 to 2.50 mm (0.0866 to 0.0984 in.).

Flange Thickness:

(g) Remove the snap ring, flange and No. 2 brake piston return spring from the transmission case.
16. INSTALL NO. 2 BRAKE DISC SET

(a) Install the brake piston return spring, selected flange, 4 discs, 3 plates and flange.
Install in order:
S/F - D - P - D - P - D - P - D - F
HINT:
S/F = Selected flange
D = Disc
P = Plate
F = Flange
NOTICE:
Before assembling new discs, soak them in ATF for at least 2 hours.

(b) Place SST on the brake flange and compress the brake return spring.
SST: 09380-60010
09381-06010
09381-06020
09381-06050
09381-06070
09381-06090
09381-06120
(c) Using a screwdriver, install the snap ring to the transmission case.

17. INSTALL CENTER PLANETARY GEAR ASSEMBLY
(a) Install the center planetary sun gear and center planetary gear to the transmission case.
NOTICE:
Make sure to install the center planetary sun gear with the groove facing the transmission case.

18. INSTALL NO. 1 BRAKE PISTON
(a) Coat 2 new O-rings with ATF, and install them to the brake piston.
(b) Press the brake piston into the brake cylinder with both hands.
NOTICE:
Be careful not to damage the O-rings.

19. INSTALL NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON
(a) Install the No. 1 brake cylinder with piston and brake piston return spring to the transmission case.

NOTICE:

- When installing the No. 1 brake cylinder with piston to the transmission case, align and install the cylinder claw to the case top groove.
- Make sure the No. 1 brake cylinder with piston is securely inserted into the transmission case.

(b) Place SST on the brake return spring and compress the brake return spring.
SST: 09380-60010
09381-06010
09381-06020
09381-06050
09381-06060
09381-06090
09381-06100
09381-06110
09381-06120
(c) Using a screwdriver, install the snap ring to the transmission case.