Installation

BRAKE: BRAKE PEDAL:

INSTALLATION

1. INSTALL BRAKE PEDAL SUB-ASSEMBLY
(a) Apply the lithium soap base glycol grease to the 2 collars and 4 brake pedal bushes.
(b) Install the 2 collars and 4 brake pedal bushes to the brake pedal sub-assembly and brake pedal lever.






(c) Install the brake pedal sub-assembly with the bolt and nut to the brake pedal support sub-assembly.
Torque: 34.3 Nm (350 kgf-cm, 25 ft-lbf)
2. INSTALL STOP LIGHT SWITCH ASSEMBLY
(a) Install the cushion to the brake pedal support sub-assembly.






(b) Insert the stop lamp switch assembly until the body hits the cushion.
NOTE: When inserting the stop light switch, support the pedal from behind so that the pedal is not pushed in.

(c) Make a quarter turn clockwise to install the stop light switch assembly.
NOTE: The turning torque for installing the stop light switch should be 1.5 N*m (15 kgf*cm, 13 in.*lbf) or less.
HINT: Due to the inverse screw structure, if the stop light switch assembly is turned clockwise, the stop light switch assembly moves in the direction to be pulled out.

3. INSTALL BRAKE PEDAL RETURN SPRING
(a) Apply the lithium soap base glycol grease to inner surface of the hole on the brake pedal support sub-assembly.
4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY






(a) Install the 4 nuts and brake pedal support sub-assembly.
Torque: 14.2 Nm (145 kgf-cm, 10 ft-lbf)
(b) Connect the stop light switch connector to the stop light switch assembly.
(c) Install the brake pedal support reinforcement to the brake pedal support sub-assembly.






(d) Temporarily tighten the bolt and nut to the brake pedal support sub-assembly, brake pedal support reinforcement and brake pedal lever.






(e) Install the bolt to the brake pedal support reinforcement.
Torque: 34.3 Nm (350 kgf-cm, 25 ft-lbf)
(f) Tighten the bolt and nut.
Torque: 34.3 Nm (350 kgf-cm, 25 ft-lbf)
5. INSTALL PUSH ROD PIN
(a) Apply the lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.
(b) Install the push rod pin and clip to the brake pedal lever.
6. INSTALL BRAKE PEDAL PAD
7. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
8. INSTALL INSTRUMENT PANEL LOWER LH
9. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL RH
10. INSTALL INSTRUMENT PANEL FINISH PLATE
11. INSTALL INSTRUMENT CLUSTER FINISH PANEL ORNAMENT
12. INSTALL COWL SIDE TRIM BOARD LH
13. INSTALL FRONT FLOOR FOOT REST
14. INSTALL FRONT DOOR SCUFF PLATE LH
15. CHECK BRAKE PEDAL HEIGHT
HINT: Adjustments

16. CHECK PEDAL FREE PLAY
HINT: Adjustments

17. CHECK PEDAL RESERVE DISTANCE
HINT: Adjustments

18. CHECK VSC SENSOR SIGNAL
HINT: Test Mode Procedure